Bosch 4306 Service Manual

Supply ModuleKDV 2.3DOK-POWER*-KDV*2.3****-ANW1-EN-PApplicationsmannesmannRexrothengineeringIndramat264432

10• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.97Designation Symbol Unit KDV 2.3-100-220/300-000Input - power sectionNominal input voltage UACNV 3 x 23

11• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.973. Guidelines for installation and electricalconnectionsThe following KDV 2.3 terminal diagram is a re

12• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.973.1. Terminal diagram3. Guidelines for installation and electrical connectionsM +15VM0VM-15VM+24VL0VLB

13• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.973. Guidelines for installation and electrical connections3.2. Mains connection - power section3 x AC 2

14• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.97Transformer power (kVA)1012.51518202535Mains contactor from Siemens3TF443TF463TF463TF473TF473TF473TF50

15• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.973. Guidelines for installation and electrical connections3.5. Power supply requirementsVoltages can be

16• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.973. Guidelines for installation and electrical connections3.6. DC busUse the busbars found in the conne

17• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.973. Guidelines for installation and electrical connections3.7. Additional capacitance on the DC busIt i

18• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.97The wire-ribbon connection X1 has two functions:• supplying power to the drive electronics, and,• sign

19• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.973. Guidelines for installation and electrical connections3.11. Fault current protective deviceCapaciti

2• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.97About this documentationKDV 2.3 Supply module for AC drivesApplicationsDOK-POWER*-KDV*2.3****-ANW1-EN-E

20• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.973. Guidelines for installation and electrical connections3.13. KDV 2.3 from the frontPOWER SUPPLYAC SE

21• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.973. Guidelines for installation and electrical connections3.14. Installing the KDV 2.3 in the control c

22• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.973. Guidelines for installation and electrical connectionsKDV2/Montage.fh3hexagon socketwith SW5Note co

23• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.97Heat loss occurs when the KDV 2.3 is operated. This is caused by basic lossesduring signal voltage ge

24• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.974. Control circuits4. Control circuits (control of input power)The control circuits relate to• switchi

25• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.974.1. Differentiating features of the power circuits4. Control circuitsby theNC control unitby the driv

26• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.974. Control circuits4.2. Using the DC bus dynamic brakeThe DC bus dynamic brake is intended to protect

27• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.974. Control circuitsE-Stop button, lightbarrier, safety door,step-pad contactstripped or pendantenable

28• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.974. Control circuitsCircuit design4.3. DC bus short-circuiting switchThe DC bus short-circuit switch re

29• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.97SWsWWrot ZW=⋅+150 60min()MKmRR pLMMMZKAZK AZK ZK H=⋅++=+222ωω()()maxSwitching frequencyService lifeMax

3• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.97Table of ContentsPageTable of contents1. INDRAMAT's modular AC drive system 51.1. The design of th

30• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.974. Control circuits4.4. KDV 2.3 control circuits with dynamic brakingModular synchronous motors are us

31• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.974. Control circuitsFigure 4.4: Control circuits without soft-start resistor with dynamic brakingQ10F1L

32• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.974. Control circuits4.5. KDV 2.3 control circuits without dynamic brakingWhen an uncontrolled coasting

33• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.974. Control circuitsFigure 4.5: Control circuits for KDV 2.3 without dynamic brakingQ10F1L1L2L3K3K1K112

34• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.974. Control circuits4.6. Control circuits for a controlled braking of thedrives for an E-stop or power

35• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.974. Control circuitsQ10F1L1L2L3K3K1K112L1L2L3L1L3L-L-L-L+ L+L+Bb BbK4Y14KDV/Bb1K33PE+24V +/- 10%UD756K4

36• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.975. Interface descriptions5. Interface descriptions5.1. Signal voltagesThe signal voltages can be tappe

37• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.975. Interface descriptions5.3. Electronics supply workingTransistor output NH, terminal X10/8Maximum lo

38• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.975. Interface descriptions5.5. Power supply workingOutput UD, terminal X10/11 - X10/12Potential-free co

39• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.975. Interface descriptionsThis makes it possible for the NC control unit to brake the drives to a stand

4• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.975. Interface descriptions 365.1. Signal voltages ...

40• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.976. Guidelines on fault clearance6. Troubleshooting guidelinesLengthy troubleshooting and repair to dri

41• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.976. Guidelines on fault clearanceThere can be dangerous voltages at the following connections:• At all

42• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.97RemedyRemedyRemedy6. Guidelines on fault clearance6.2. Diagnostics displaysPlease note that the messag

43• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.97Auxiliary voltageRemedy6. Guidelines on fault clearanceLED "auxiliary voltage" not lit up (F

44• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.977. Dimensional data7. Dimensional data7.1. KDV 2.3 supply module - dimensional dataFigure 7.1: Dimensi

45• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.977. Dimensional data7.2. Dimensions: DST 3-phase AC autotransformerMBDSTExample:Rating plateStanding ve

46• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.977. Dimensional data7.3. Dimensions: DLT 3-phase AC isolation transformerExample: rating plateA18018020

47• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.977. Dimensional data7.4. Dimensional data: CZ 1.02 additional capacitor7.5. Dimensional data: TCM 1.1 a

48• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.977. Dimensional dataCEFAM6x2012electricalconnectionBH∅H∅IJH∅oblong hole indirection "J"35mm16

49• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.977. Dimensional data7.7. Dynamic brake contactor7.8. Dynamic brake resistorTVMWidZSB185 ± 2215 ± 2252 ±

5• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.971. INDRAMAT's modular AC drive system1. INDRAMAT's modular AC drive systemThe modular INDRAMA

50• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.978. Order details8. Order details8.1. KDV type codesExample: KDV 2.3 - 100 - 220 / 300 - 000Product nam

51• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.978. Order details8.3. Summary of the electrical connecting accessoriesKDV2.3K..K..K..16 pinE10-KDVK.. K

52• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.979. List of INDRAMAT service reps9. List of INDRAMAT service repsENGLANDG.L. Rexroth Ltd.Indramat Divis

53• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.979. List of INDRAMAT service repsSWEDENAB Rexroth mecmanIndramat DivisionVaruvägen 7S - 125 81 Stockhol

54• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.9710. Index10. IndexAAdditional capacitance 17Additional capacitance on the D.C. bus 17Additional capaci

55• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.9710. IndexFF2 43F3 43F4 43F6 43Fault current protective device 19Feedback power too high 37FI-current l

56• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.9710. IndexPPeak bleeder power 9Permissible overvoltage levels 15Power O.K. 43Power circuit breaker 14

Indramat

6• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.971. The design of INDRAMAT's modular AC drive system1.1. The design of the KDV 2.3 supply moduleThe

7• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.972. Applications2. ApplicationsINDRAMAT's KDV supply modules can be operated with a continuousmecha

8• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.972. Applications2.1. Functional power features of the KDV 2.3• Simplified fusingOnly overload protection

9• DOK-POWER*-KDV*2.3****-ANW1-EN-E1,44 • 06.972. Applications(1) (2) (3) (4) (5) (6) (7) (8) Additional componentsPDCPKB-3PKB-03PBDPBMWmaxPmS smoo