INSTRUCTION MANUALINSTALLATION, COMMISSIONING & SERVICINGFLOOR STANDING OIL-FIRED CONDENSING BOILER CONVENTIONALFLUE & ROOM SEALED FLUEGREENST
OIL SUPPLYINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR UTILITY 32/50 & 50/708 716109 711B 07.201010PRE -INSTALLATIONOIL SUPPL
WATER SYSTEMS & PIPEWORKINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR UTILITY 32/50 & 50/70 8 716109 711B 07.201011PRE -IN
WATER SYSTEMS & PIPEWORKFILLING PRIMARY SEALED SYSTEMS:• Filling the system must comply with one of themethods shown opposite.• The filling point
CONDENSATE PIPEWORKINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR UTILITY 32/50 & 50/708 716109 711B 07.201013PRE -INSTALLATION
External2ventilationHigh LowLevel Level248 248358 358Room Sealed flue:*Internal1ventilationHigh LowModel Level Level32/
600m m 2250m m 600m m 2250m m 600mm 600mm radius 7 50m m 7 50m m 2250m m m 2250m BOILER LOCATION & CLEARANCESINSTALLATION & SERVICING INSTRUCT
FLUE TERMINAL POSITIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR UTILITY 32/50 & 50/708 716109 711B 07.201016PRE -INSTALLA
PRE -INSTALLATIONCONVENTIONAL FLUEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR UTILITY 32/50 & 50/708 716109 711B 07.201017CO
ROOM SEALED FLUE OPTIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR UTILITY 32/50 & 50/708 716109 711B 07.201018PRE -INSTALL
UNPACKING THE BOILERINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR UTILITY 32/50 & 50/708 716109 711B 07.201019INSTALLATIONUnpa
INSTALLATION &SERVICING INSTRUCTIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/258 716 109 711B 07.201
SAFETY:All relevant safety precautions must be undertaken.Protective clothing, footwear, gloves and safetygoggles must be worn as appropriate.PIPEWORK
BOILER INSTALLATION1 Lift the top panel (A) upwards todisengage the ball stud connections (B) and remove.2 Pull the upper front panel squarely forwa
The flue can exit the boiler from outlets A, B, Cor D allowing vertical (RS &CF) and horizontal(RS low or high level) flues to be fitted. (CFposit
Secondary heat exchanger:1 Unscrew screws (B) and remove flue manifold access cover (A). Check that all the baffles and retainer arecorrectly fitte
PIPEWORK CONNECTIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR UTILITY 32/50 & 50/708 716109 711B 07.201024INSTALLATIONCAUT
OIL BURNER & PUMPRIELLO RDB BURNERSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR UTILITY 32/50 & 50/708 716109 711B 07.201
CAUTION: ISOLATE THE OIL & WATER MAINS SUPPLY BEFORE STARTING ANYWORK AND OBSERVE ALL RELEVANTSAFETY PRECAUTIONS.OIL BURNER:1 Check t
REFITTING COMPONENTS1 Slide side panels (R) and top support bracket (L) together with control box (G) along base rails and push to secure into the
ELECTRICSDANGER - 230V:ISOLATE THE MAINS ELECTRICITY SUPPLY BEFORE STARTING ANY WORK AND OBSERVE ALLRELEVANT SAFETY PRECAUTIONS.IMPORTANT: OBSERVE
HRESETJRIELLO CONTROL BOXELECTRICS230V STANDARD WIRING DIAGRAM:Key to components:A - TERMINAL CONNECTOR BLOCK.B - EARTH CONNECTOR.C - FLUE THERM
CONTENTSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/258 716 109 711B 07.20103SAFETY ®ULATIONSAPPLIAN
ELECTRICSDANGER - 230V:ISOLATE THE MAINS ELECTRICITY PRE-WIRED REMOTE 2 OR 3 PORT VALVECONTROL SETS: Key to components:A - Double pole switched fuse
PRE-COMMISSIONING CHECKS -APPLIANCECAUTION: ISOLATE THE MAINS SUPPLIESBEFORE STARTING ANY WORK ANDOBSERVE ALL RELEVANT SAFETYPRECAUTIONS.1Check that
1 Open all system and radiator valves. Turn on the water main stop cock. Open vented systems only: Turn on the water to the system feed and expans
CBARIELLORDB OIL PUMPSTARTING THE APPLIANCEIMPORTANT: Never run the appliance whenthe appliance/system is unpressurised(sealed systems) or empty.1Che
STARTING THE APPLIANCERIELLO RDB BURNERSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR UTILITY 32/50 & 50/708 716109 711B 07.20
%CO2NOMINAL BOILER RATING AT NORMAL OPERATING TEMPERATUREUSING 28sec KEROSENE:NOZZLEOILPUMPPRESSURE(p.s.i.)FUELFLOW RATEKg/h l/hCOMBUSTIONHEADSETTING
STARTING THE APPLIANCECentral heating:1Open all radiator valves.Set room thermostat to maximum.Set programmer to ON for CH &DHW (if applicable)
WATER TREATMENTIMPORTANT: Debris from the system candamage the boiler and reduce efficiency. Failure to comply with the guidelines for the use of wate
FINISHING COMMISSIONING - APPLIANCE1 Locate edge of front panel (A) onto the supporting ledge (B) on the baseplate. Refit securing screws (C) to sec
INSPECTION AND SERVICECAUTION: ISOLATE THE WATER,ELECTRICITY AND OIL MAINS SUPPLIES BEFORE STARTING ANY WORK ANDOBSERVE ALL RELEVANT SAFETYPRECAUTIONS
SAFETY PRECAUTIONS& INSTALLATION REGULATIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/258 716 109 711
1 Clean the Burner: Undo the three screws (A) and remove cover(B) from the burner.Loosen clip to remove the flexible air inlet hose(C) from the burn
1 Clean the Burner:Loosen clip to remove the flexible air inlet hose(D) from the burner (RS flue systems only). Remove the air intake cover (H) by r
JILIKLFRONT INSPECTION AND SERVICEClean the boiler:Manifold access:Release screws (E) to remove the flue manifoldaccess cover (F) and clear any debri
INSPECTION AND SERVICEFire valve:Check that the oil supply pipe has a fire valvefitted externally to the building with the firevalve sensor located w
78111312142345691011516 172aRIELLO RDB BURNERS SHORT PARTS LIST1 Burner - Riello RDB 3.2 32/50 Part Number: 8 718 686 583 0Burner - Riello RDB 4.2
1789131415 1611101223456171819 208aBENTONE STERLING BURNERSSHORT PARTS LIST1 Burner - Sterling 133 32/50Part Number: 8 716 108 063 0Burner - Sterling
FAULT FINDINGPROBLEM CAUSE REMEDYLOCKOUT:Pulsation on start CF - Flue draught incorrect CF - Check flue draughtCombustion settings incorrect Set up as
FAULT FINDINGPROBLEM CAUSE REMEDYFAULTY BOILEROPERATION:Noisy operation Pump noise from air in pump orworn pumpBleed air from pump or replace pumpWorn
Boiler notoperatingwith aheating /hot waterdemandBurnermotor runs?Lockoutwithin 1second?Replacecontrol boxReplacemotor/pumpCheck boilercontrols &s
Boiler notoperatingwith aheating /hot waterdemandBurnermotor runs?Burnerlights immediatelymotor runs?230V atsolenoid coilin purge?Replacecontrol boxRe
GENERAL INFORMATIONINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/258 716 109 711B 07.20105APPLIANCEINFORMATIO
BOILER MODEL SERIAL No.COMMISSIONING ENGINEER COMMISSIONING CHECKSCOMPANY NAME:PUMP PRESSURE(PSI):ADDRESS:
SERVICE 1DATEENGINEER NAMECOMPANY NAMETEL No.OFTEC REG No.PUMP PRESSURE: psi CO2%:NOZZLE CHANGED? YES NOF.G.T. °C
Worcester, Bosch GroupCotswold Way, Warndon, Worcester WR4 9SW.Tel. 0844 892 9900 Worcester, Bosch Group is a brand name of Bosch Thermotechnology Ltd
TECHNICAL DATAINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/258 716 109 711B 07.20106TECHNICAL DATACentral He
Burner Covercut-awayviewLAYOUT & COMPONENTSThe diagram opposite excludes the top, frontand RH side casing panels.1 CH THERMOSTAT CONTROL 2
CLEANING PRIMARY SYSTEMSIMPORTANT: All the following Pre-Installation sections must be read and requirements met before starting boiler or flue insta
MAINS SUPPLYELECTRIC SUPPLY:• Supply: 230V - 50Hz.• Cable: PVC insulated 0.75mm2(24 x0.2mm) temperature rated to 90°C.• Protection IP20.• External
Comments to this Manuals