Bosch DANESMOOR UTILITY 32-50 Instruction Manual

INSTRUCTION MANUALINSTALLATION, COMMISSIONING & SERVICINGFLOOR STANDING OIL-FIRED CONDENSING BOILER CONVENTIONALFLUE & ROOM SEALED FLUEGREENST

OIL SUPPLYINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR UTILITY 32/50 & 50/708 716109 711B 07.201010PRE -INSTALLATIONOIL SUPPL

WATER SYSTEMS & PIPEWORKINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR UTILITY 32/50 & 50/70 8 716109 711B 07.201011PRE -IN

WATER SYSTEMS & PIPEWORKFILLING PRIMARY SEALED SYSTEMS:• Filling the system must comply with one of themethods shown opposite.• The filling point

CONDENSATE PIPEWORKINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR UTILITY 32/50 & 50/708 716109 711B 07.201013PRE -INSTALLATION

External2ventilationHigh LowLevel Level248 248358 358Room Sealed flue:*Internal1ventilationHigh LowModel Level Level32/

600m m 2250m m 600m m 2250m m 600mm 600mm radius 7 50m m 7 50m m 2250m m m 2250m BOILER LOCATION & CLEARANCESINSTALLATION & SERVICING INSTRUCT

FLUE TERMINAL POSITIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR UTILITY 32/50 & 50/708 716109 711B 07.201016PRE -INSTALLA

PRE -INSTALLATIONCONVENTIONAL FLUEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR UTILITY 32/50 & 50/708 716109 711B 07.201017CO

ROOM SEALED FLUE OPTIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR UTILITY 32/50 & 50/708 716109 711B 07.201018PRE -INSTALL

UNPACKING THE BOILERINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR UTILITY 32/50 & 50/708 716109 711B 07.201019INSTALLATIONUnpa

INSTALLATION &SERVICING INSTRUCTIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/258 716 109 711B 07.201

SAFETY:All relevant safety precautions must be undertaken.Protective clothing, footwear, gloves and safetygoggles must be worn as appropriate.PIPEWORK

BOILER INSTALLATION1 Lift the top panel (A) upwards todisengage the ball stud connections (B) and remove.2 Pull the upper front panel squarely forwa

The flue can exit the boiler from outlets A, B, Cor D allowing vertical (RS &CF) and horizontal(RS low or high level) flues to be fitted. (CFposit

Secondary heat exchanger:1 Unscrew screws (B) and remove flue manifold access cover (A). Check that all the baffles and retainer arecorrectly fitte

PIPEWORK CONNECTIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR UTILITY 32/50 & 50/708 716109 711B 07.201024INSTALLATIONCAUT

OIL BURNER & PUMPRIELLO RDB BURNERSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR UTILITY 32/50 & 50/708 716109 711B 07.201

CAUTION: ISOLATE THE OIL & WATER MAINS SUPPLY BEFORE STARTING ANYWORK AND OBSERVE ALL RELEVANTSAFETY PRECAUTIONS.OIL BURNER:1 Check t

REFITTING COMPONENTS1 Slide side panels (R) and top support bracket (L) together with control box (G) along base rails and push to secure into the

ELECTRICSDANGER - 230V:ISOLATE THE MAINS ELECTRICITY SUPPLY BEFORE STARTING ANY WORK AND OBSERVE ALLRELEVANT SAFETY PRECAUTIONS.IMPORTANT: OBSERVE

HRESETJRIELLO CONTROL BOXELECTRICS230V STANDARD WIRING DIAGRAM:Key to components:A - TERMINAL CONNECTOR BLOCK.B - EARTH CONNECTOR.C - FLUE THERM

CONTENTSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/258 716 109 711B 07.20103SAFETY &REGULATIONSAPPLIAN

ELECTRICSDANGER - 230V:ISOLATE THE MAINS ELECTRICITY PRE-WIRED REMOTE 2 OR 3 PORT VALVECONTROL SETS: Key to components:A - Double pole switched fuse

PRE-COMMISSIONING CHECKS -APPLIANCECAUTION: ISOLATE THE MAINS SUPPLIESBEFORE STARTING ANY WORK ANDOBSERVE ALL RELEVANT SAFETYPRECAUTIONS.1Check that

1 Open all system and radiator valves. Turn on the water main stop cock. Open vented systems only: Turn on the water to the system feed and expans

CBARIELLORDB OIL PUMPSTARTING THE APPLIANCEIMPORTANT: Never run the appliance whenthe appliance/system is unpressurised(sealed systems) or empty.1Che

STARTING THE APPLIANCERIELLO RDB BURNERSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR UTILITY 32/50 & 50/708 716109 711B 07.20

%CO2NOMINAL BOILER RATING AT NORMAL OPERATING TEMPERATUREUSING 28sec KEROSENE:NOZZLEOILPUMPPRESSURE(p.s.i.)FUELFLOW RATEKg/h l/hCOMBUSTIONHEADSETTING

STARTING THE APPLIANCECentral heating:1Open all radiator valves.Set room thermostat to maximum.Set programmer to ON for CH &DHW (if applicable)

WATER TREATMENTIMPORTANT: Debris from the system candamage the boiler and reduce efficiency. Failure to comply with the guidelines for the use of wate

FINISHING COMMISSIONING - APPLIANCE1 Locate edge of front panel (A) onto the supporting ledge (B) on the baseplate. Refit securing screws (C) to sec

INSPECTION AND SERVICECAUTION: ISOLATE THE WATER,ELECTRICITY AND OIL MAINS SUPPLIES BEFORE STARTING ANY WORK ANDOBSERVE ALL RELEVANT SAFETYPRECAUTIONS

SAFETY PRECAUTIONS& INSTALLATION REGULATIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/258 716 109 711

1 Clean the Burner: Undo the three screws (A) and remove cover(B) from the burner.Loosen clip to remove the flexible air inlet hose(C) from the burn

1 Clean the Burner:Loosen clip to remove the flexible air inlet hose(D) from the burner (RS flue systems only). Remove the air intake cover (H) by r

JILIKLFRONT INSPECTION AND SERVICEClean the boiler:Manifold access:Release screws (E) to remove the flue manifoldaccess cover (F) and clear any debri

INSPECTION AND SERVICEFire valve:Check that the oil supply pipe has a fire valvefitted externally to the building with the firevalve sensor located w

78111312142345691011516 172aRIELLO RDB BURNERS SHORT PARTS LIST1 Burner - Riello RDB 3.2 32/50 Part Number: 8 718 686 583 0Burner - Riello RDB 4.2

1789131415 1611101223456171819 208aBENTONE STERLING BURNERSSHORT PARTS LIST1 Burner - Sterling 133 32/50Part Number: 8 716 108 063 0Burner - Sterling

FAULT FINDINGPROBLEM CAUSE REMEDYLOCKOUT:Pulsation on start CF - Flue draught incorrect CF - Check flue draughtCombustion settings incorrect Set up as

FAULT FINDINGPROBLEM CAUSE REMEDYFAULTY BOILEROPERATION:Noisy operation Pump noise from air in pump orworn pumpBleed air from pump or replace pumpWorn

Boiler notoperatingwith aheating /hot waterdemandBurnermotor runs?Lockoutwithin 1second?Replacecontrol boxReplacemotor/pumpCheck boilercontrols &s

Boiler notoperatingwith aheating /hot waterdemandBurnermotor runs?Burnerlights immediatelymotor runs?230V atsolenoid coilin purge?Replacecontrol boxRe

GENERAL INFORMATIONINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/258 716 109 711B 07.20105APPLIANCEINFORMATIO

BOILER MODEL SERIAL No.COMMISSIONING ENGINEER COMMISSIONING CHECKSCOMPANY NAME:PUMP PRESSURE(PSI):ADDRESS:

SERVICE 1DATEENGINEER NAMECOMPANY NAMETEL No.OFTEC REG No.PUMP PRESSURE: psi CO2%:NOZZLE CHANGED? YES NOF.G.T. °C

Worcester, Bosch GroupCotswold Way, Warndon, Worcester WR4 9SW.Tel. 0844 892 9900 Worcester, Bosch Group is a brand name of Bosch Thermotechnology Ltd

TECHNICAL DATAINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/258 716 109 711B 07.20106TECHNICAL DATACentral He

Burner Covercut-awayviewLAYOUT & COMPONENTSThe diagram opposite excludes the top, frontand RH side casing panels.1 CH THERMOSTAT CONTROL 2

CLEANING PRIMARY SYSTEMSIMPORTANT: All the following Pre-Installation sections must be read and requirements met before starting boiler or flue insta

MAINS SUPPLYELECTRIC SUPPLY:• Supply: 230V - 50Hz.• Cable: PVC insulated 0.75mm2(24 x0.2mm) temperature rated to 90°C.• Protection IP20.• External