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Bosch Rexroth Canada ı 11.25.2014 ı Revision 4.0
9 Installation Notes
9.1 Step 1
Unpack all the supplied parts and check the packing list for completeness.
9.2 Step 2
Untie and layout all the cables supplied, to ensure proper lengths.
Note: Electromagnetic devices such as relays, magnetic switches and solenoids, can
generate large negative voltage spikes. These large spikes are conducted into the
vehicle’s electrical system and may adversely affect all electronic devices including
engine computers. It is strongly recommended that these electromagnetic devices
be electrically suppressed. See warnings and instructions in Body Builder manuals.
1. Connect the Controller 12V power supply and the ground wire using a
dedicated circuit only. (Connect to the ignition disconnect, if available.
Otherwise, connect directly to the battery.)
2. Ensure wiring for transmission devices such as radios, etc. are not attached to
the controller or bundled with the controller wiring.
3. A sufficiently large distance to radio systems must be maintained.
4. Make sure all mounting posts are properly grounded; a direct ground wire to the
negative battery post is recommended. Floor mats and undercoating will
interfere with proper grounding.
5. Disconnect the battery terminals before welding on a vehicle with electronic
equipment.
6. Disconnect the negative battery terminal when wiring electronic devices.
7. Mount the consoles so that they do not interfere with vehicle controls or
obstruct visibility.
8. Mount microcontrollers so that oil and salt spray do not contact the housing.
9. Route cables so that they will not be abused, damaged or immersed in oil.
10. When routing cables through metal opening, always use grommets to prevent
cable damage.
11. When running wires around a dump box pivot point, ensure no connectors can
be separated when the hoist is activated.
12. Tie cables clear of all moving parts like drive-axles or conveyor chains.
13. Observe the cable labeling (under the clear cover) for the proper termination of
inputs and outputs.
14. Use dielectric grease on all external cable connections and pins to ensure
proper corrosion protection.
15. Thoroughly clean all power and ground terminals before connecting power
harness.
16. Stand clear of any hydraulic functions when first powering up the system
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