Bosch GREENSTAR CAMRAY KITCHEN Instruction Manual

INSTRUCTION MANUALINSTALLATION COMMISSIONING& SERVICINGGBGREENSTAR CAMRAY KITCHEN& KITCHEN SYSTEM 12/18, 18/25, 25/32FLOOR STANDING OIL-FIRED

MAINS SUPPLYELECTRIC SUPPLY:• Supply: 230V - 50Hz.• Cable: PVC insulated 0.75mm2(24 x0.2mm) temperature rated to 90°C.• Protection IP20.• External

OIL SUPPLYINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716 114 497a (10.07)10PRE

WATER SYSTEMS & PIPEWORKINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716 114

WATER SYSTEMS & PIPEWORKFILLING PRIMARY SEALED SYSTEMS:• Filling the system must comply with one of the methods shown opposite.• The filling point

CONDENSATE & PRESSURE RELIEFINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716

BOILER LOCATION & CLEARANCESINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716

600mm2250mm600mm750mm1 12323A0600mm2250mm600mm radius750mmAA - Bath or shower cubicle (zone 0)1 122303BOILER LOCATION &CLEARANCESBOILER LOCATION &

PRE -INSTALLATIONFLUE TERMINAL POSITIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25

CONVENTIONAL FLUECBADEA - BoilerB - FlueC - Max. 2 bends at 135°D - Anti down-draught terminalE - ChimneyCONVENTIONAL FLUEINSTALLATION & SERVICING

PRE -INSTALLATIONROOM SEALED FLUEOPTIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25

INSTALLATION &SERVICING INSTRUCTIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25

INSTALLATIONUNPACKING THE BOILERINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716

SAFETY:All relevant safety precautions must be undertaken.Protective clothing, footwear, gloves and safetygoggles must be worn as appropriate.PIPEWORK

BOILER INSTALLATION(All models):1 Lift the top panel (A) upwards todisengage the ball stud connections (B) and remove. Pull front panel (C) forward f

FLUE INSTALLATIONINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716 114 497a (10.0

COMBUSTION CHAMBERINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716 114 497a (10.

1m50mm (min.)500mlAKitchenmodelonlyKITCHEN SYSTEM SHOWNBC (return pipe)located at the sideof the secondaryheat exchangerHJGIEIDFA1Flow KitchenSystem o

OIL BURNER & PUMPINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716 114 497a (

1423REFITTING COMPONENTS1 Align burner combustion head into boilercollar. Locate the burner retainer (A) over the threaded lug on the collar (B), pu

ELECTRICSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716 114 497a (10.07)27INST

ELECTRICSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716 114 497a (10.07)28INST

SAFETY & REGULATIONSIMPORTANT INFORMATION AND SYMBOLS 1SAFETY PRECAUTIONS AND INSTALLATION REGULATIONS 3APPLIANCE INFORMATIONGENERAL INFORMATION

ELECTRICSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716 114 497a (10.07)29INST

ELECTRICSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716 114 497a (10.07)30INST

ELECTRICSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716 114 497a (10.07)31INST

ELECTRICSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716 114 497a (10.07)32INST

1234KITCHEN SYSTEM SHOWNPRE-COMMISSIONING CHECKS -APPLIANCECAUTION: ISOLATE THE MAINS SUPPLIESBEFORE STARTING ANY WORK ANDOBSERVE ALL RELEVANT SAFETYP

1 Open all system and radiator valves. Turn on the water main stop cock. Open vented systems only:  Turn on the water to the system feed and expan

STARTING THE APPLIANCEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716 114 497a

STARTING THE APPLIANCEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716 114 497a

ACDDBSTARTING THE APPLIANCEOn 25/32 Appliances:To achieve the mimimum output of 25kW from the25/32 RDB 2.2 it is necessary to remove the airguide (D)

STARTING THE APPLIANCEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716 114 497a

SAFETY PRECAUTIONS& INSTALLATION REGULATIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-

31WATER TREATMENTIMPORTANT: Debris from the system candamage the boiler and reduce efficiency. Failure to comply with the guidelines for the use of wa

FINISHING COMMISSIONING - APPLIANCE1Pivot the control box (A) up and into theboiler.Secure with screws (B).(Kitchen System only): In the case of th

INSPECTION AND SERVICE135AKEFIKCDBJNMGHKITCHEN SHOWN4 KITCHEN SYSTEM ONLY2LINSPECTION AND SERVICEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCE

INSPECTION AND SERVICEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716 114 497a

INSPECTION AND SERVICEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716 114 497a

INSPECTION AND SERVICEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716 114 497a

INSPECTION AND SERVICEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716 114 497a

INSPECTION AND SERVICEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716 114 497a

%CO2NOMINAL BOILER RATING AT NORMAL OPERATING TEMPERATUREUSING 28sec KEROSENE:NOZZLEBoiler 12/18 RDB 1 OIL PUMPPRESSURE(p.s.i.)FUELFLOW RATEKg/h l/hAP

SHORT PARTS LIST 12/18SHORT PARTS LIST 12/18INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/2

Check List Item QtyGreenstar Camray Kitchen & Kitchen System Installation/Servicing Instructions. 1 Users Instructions ...

781115161713121423456910121 227a19202318SHORT PARTS LIST 18/25INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN

SHORT PARTS LIST 25/32INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716 114 497a

FAULT FINDING& DIAGRAMSFAULT FINDINGINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25

FAULT FINDINGINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716 114 497a (10.07)52

StartBoiler not operating normally.Find symptom list below.Boileroverheatthermostattripping out.Is the system watercirculating normally? YesNoIs there

Boiler notoperatingwith aheating /hot waterdemandBurnermotor runs?Lockoutwithin 1second?Replacecontrol boxReplacemotor/pumpCheck boilercontrols &s

SERVICE INTERVAL RECORD It is recommended that your heating system is serviced regularly andthat you complete the appropriate Service Interval Record

SERVICE 1DATEENGINEER NAMECOMPANY NAMETEL No.OFTEC REG No.PUMP PRESSURE: psi CO2%:NOZZLE CHANGED? YES NOF.G.T. °C

NOTESNOTESNOTESINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716 114 497a (10.07)

NOTESNOTESINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716 114 497a (10.07)58NOT

TECHNICAL DATAINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716 114 497a (10.07)5

If in the unlikely event the boiler does notgive complete satisfaction, before calling fora service engineer, the installer shouldcheck the following:

LAYOUT & COMPONENTSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716 114 497a

LAYOUT & COMPONENTSKITCHEN SYSTEMLAYOUT & COMPONENTSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN S

CLEANING PRIMARY SYSTEMSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN/KITCHEN SYSTEM 12/18-18/25-25/328 716 114 497