Bosch 11 KW Instruction Manual

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UK/IE
INSTRUCTION MANUAL
INSTALLATION, COMMISSIONING AND SERVICING INSTRUCTIONS
WORCESTER GREENSTORE LECP GROUND SOURCE HEAT PUMP
IN EITHER SYSTEM OR COMBI VARIANTS
6 720 802 172-01.1I
6KW, 7KW, 9KW AND 11KW
6 720 806 768 (2013/02) en
Page view 0
1 2 3 4 5 6 ... 71 72

Summary of Contents

Page 1 - INSTRUCTION MANUAL

UK/IEINSTRUCTION MANUAL INSTALLATION, COMMISSIONING AND SERVICING INSTRUCTIONSWORCESTER GREENSTORE LECP GROUND SOURCE HEAT PUMP IN EITHER SYSTEM OR CO

Page 2 - LIST OF CONTENTS

DIMENSIONS AND CLEARANCE6 720 806 768 (2013/02)1010.2 6-11KW SYSTEMFig. 7Fig. 8All dimensions are stated in mm.:[1] Electrical connections[2] Collecto

Page 3 - 2BENCHMARK

TECHNICAL INFORMATION6 720 806 768 (2013/02) 1111 TECHNICAL INFORMATION11.1 COMPONENT PARTS11.1.1 6-11KW COMBIFig. 9[1] Type plate[2] Control panel[3]

Page 4 - 5 REGULATIONS AND STANDARDS

TECHNICAL INFORMATION6 720 806 768 (2013/02)1211.2 SYSTEM SOLUTIONS11.2.1 SYSTEM SOLUTION EXPLANATIONSDetailed system solutions can be found in the pr

Page 5 - 6 STANDARD DELIVERY

TECHNICAL INFORMATION6 720 806 768 (2013/02) 1311.2.2 6-11KW COMBIFig. 11 Unmixed heating circuit with buffer tankWhen installing to underfloor heatin

Page 6 - 7 GENERAL

TECHNICAL INFORMATION6 720 806 768 (2013/02)1411.2.3 6-11KW COMBIFig. 12 Unmixed and mixed heating circuitAn absolute prerequisite for the connection

Page 7 - 8 HEATING, GENERAL

TECHNICAL INFORMATION6 720 806 768 (2013/02) 1511.2.4 6-11KW SYSTEMFig. 13 Unmixed heating circuit with buffer tank and external hot water heatingWhen

Page 8 - 9 ENERGY METERING

TECHNICAL INFORMATION6 720 806 768 (2013/02)1611.2.5 COMBINED OPERATION OF TWO HEAT PUMPS (CASCADE CONNECTION)Fig. 14 Two heat pumps (cascade connecti

Page 9 - 10 DIMENSIONS AND CLEARANCE

TECHNICAL INFORMATION6 720 806 768 (2013/02) 1711.3 TECHNICAL INFORMATION11.3.1 6-11KW COMBIUnit 6 Combi 7 Combi 9 Combi 11 CombiMode fluid/waterHeati

Page 10 - 10.2 6-11KW SYSTEM

TECHNICAL INFORMATION6 720 806 768 (2013/02)1811.3.2 DIAGRAM CIRCULATION PUMPS 6-11KW COMBI[H] Available pump pressure[Q] FlowHeat transfer fluid (col

Page 11 - 11 TECHNICAL INFORMATION

TECHNICAL INFORMATION6 720 806 768 (2013/02) 1911.3.3 6-11KW SYSTEMUnit 6 System 7 System 9 System 11 SystemMode fluid/waterHeat output (B0/W35)1)1) W

Page 12 - 11.2 SYSTEM SOLUTIONS

LIST OF CONTENTS6 720 806 768 (2013/02)2LIST OF CONTENTS1 Key to symbols and safety instructions . . . . . . . . . . . . . . . . . . . 31.1 Key to sym

Page 13 - 6 720 802 421-04.1I

TECHNICAL INFORMATION6 720 806 768 (2013/02)2011.3.4 DIAGRAM CIRCULATION PUMPS 6-11KW SYSTEM[H] Available pump pressure[Q] Flow11.3.5 MEASUREMENT VALU

Page 14 - 6 720 802 421-05.1I

REGULATIONS6 720 806 768 (2013/02) 2112 REGULATIONSThe following regulations and requirements must be observed:• The responsible power supply company&

Page 15 - 6 720 802 421-06.1I

INSTALLATION6 720 806 768 (2013/02)22After the manifolds and the flow control valves, the coils are connected to a collecting pipe. A filling link, fi

Page 16 - 6 720 802 421-07.1I

INSTALLATION6 720 806 768 (2013/02) 23FILLING UNITA filling unit is included in the delivery and should be installed close to the collector circuit in

Page 17 - 11.3 TECHNICAL INFORMATION

INSTALLATION6 720 806 768 (2013/02)2413.4 HEATING SYSTEMPARTICLE FILTER (INTEGRATED IN 6-11 SYSTEM)A particle filter for the heating system is include

Page 18 - 6 720 806 768 (2013/02)18

INSTALLATION6 720 806 768 (2013/02) 2513.10 REMOVING THE FRONT PANEL▶ Loosen the screws, tilt the front panel outwards and take it off.Fig. 2313.11 TE

Page 19 - 6 720 806 768 (2013/02) 19

INSTALLATION6 720 806 768 (2013/02)26▶ Refill to the correct pressure. Normal pressure is 1.0 – 2.5 bar, but depends on the expansion vessel's pr

Page 20 - 6 720 806 768 (2013/02)20

ELECTRICAL CONNECTIONS6 720 806 768 (2013/02) 27▶ The circuit must be pressurized when venting is complete. Turn the valves on the filling unit to pre

Page 21 - 6 720 806 768-01.1I

ELECTRICAL CONNECTIONS6 720 806 768 (2013/02)2814.1 CONNECTING THE HEAT PUMP▶ Remove the front panel ( page 25).▶ Remove the electric box cover.▶ Rou

Page 22 - 6 720 806 768-04.1I

ELECTRICAL CONNECTIONS6 720 806 768 (2013/02) 2914.2.2 CAN-BUS OVERVIEWFig. 33 CAN-BUS overview 14.2.3 CIRCUIT BOARD WIRINGFig. 34 Circuit board wirin

Page 23 - 6 720 806 768 (2013/02) 23

KEY TO SYMBOLS AND SAFETY INSTRUCTIONS6 720 806 768 (2013/02) 320.8 Additional heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Page 24 - 6 720 641 855-33. 1I

ELECTRICAL CONNECTIONS6 720 806 768 (2013/02)3014.2.5 INTERNAL WIRING DIAGRAMFig. 36 Internal wiring diagram[E1] Compressor[E2] Electric additional he

Page 25 - 1.2 - 1.5 m

ELECTRICAL CONNECTIONS6 720 806 768 (2013/02) 3114.2.6 COMPLETE WIRING DIAGRAM CONNECTIONSFig. 37 Complete wiring diagram connections (230V)Solid line

Page 26 - 6 720 806 768 (2013/02)26

ELECTRICAL CONNECTIONS6 720 806 768 (2013/02)3214.2.7 COMPLETE WIRING DIAGRAM CONNECTIONSFig. 38 Complete wiring diagram connections (low current)Soli

Page 27 - 14 ELECTRICAL CONNECTIONS

ELECTRICAL CONNECTIONS6 720 806 768 (2013/02) 3314.3 EXTERNAL CONNECTIONSAll external connections are made on terminal board PEL (low current) and con

Page 28 - 14.1 CONNECTING THE HEAT PUMP

ELECTRICAL CONNECTIONS6 720 806 768 (2013/02)3414.4 COMBINED OPERATION OF TWO HEAT PUMPS (CASCADE CONNECTION)Fig. 40 CAN-BUS overview with two heat pu

Page 29 - 6 720 806 768 (2013/02) 29

CONTROL PANEL6 720 806 768 (2013/02) 3515 CONTROL PANELSettings for the control of the heat pump are made with the control unit's control panel,

Page 30 - 6 720 806 768 (2013/02)30

FUNCTION CHECK6 720 806 768 (2013/02)36▶Set Hot water production for each heat pump (compressor) ( Chapter 20.2).▶ Set the heat pump output for each

Page 31 - 6 720 806 768 (2013/02) 31

INSTALLER MENUS6 720 806 768 (2013/02) 37Fig. 45[P2] Heat carrier pump G2[P3] Collector circuit pump G3[tSA] Temperature collector circuit out T11[tSE

Page 32 - 6 720 806 768 (2013/02)32

MENU OVERVIEW6 720 806 768 (2013/02)3819 MENU OVERVIEWThe top menu level for installers is:• Room temperature• Hot water• Holiday• Energy measurements

Page 33 - 14.3 EXTERNAL CONNECTIONS

MENU OVERVIEW6 720 806 768 (2013/02) 39Hot water peak Day of the weekInterval in weeksStart timeMaximum timeTime for warm-keeping00011Hot water progra

Page 34 - 6 720 806 768 (2013/02)34

PRE - INSTALLATION6 720 806 768 (2013/02)43 PRE - INSTALLATION3.1 GROUND SOURCE HEAT PUMP OPERATIONAs the outside temperature gets colder, the heat de

Page 35 - 16 START UP

MENU OVERVIEW6 720 806 768 (2013/02)40External control Access levelHeat pump x External input 1, 2 Invert input 1Block additional heat 100% at trigged

Page 36 - 17 FUNCTION CHECK

MENU OVERVIEW6 720 806 768 (2013/02) 41Additional heat Access levelAdditional heat general Start delay 1Allow additional heat timer during energy supp

Page 37 - 18 INSTALLER MENUS

SETTINGS6 720 806 768 (2013/02)4220 SETTINGS20.1 ROOM TEMPERATUREPress the button in the standard display to open the main menu. Select Room temperat

Page 38 - 19 MENU OVERVIEW

SETTINGS6 720 806 768 (2013/02) 43Setting of heat curveA heat curve is set for each circuit. If the room temperature is perceived to be too high or to

Page 39 - Table 26 Hot water menus

SETTINGS6 720 806 768 (2013/02)44>> Heat curve hysteresis heat pump x>>> Maximum▶ Set how big the maximum hysteresis for the flow tempe

Page 40 - Table 31 Installer menus

SETTINGS6 720 806 768 (2013/02) 45>>> Room temperature during time program▶ Set the temperature that should apply as exceptional temperature

Page 41

SETTINGS6 720 806 768 (2013/02)46At a temperature higher than 20 °C, the same curve value applies as for 20 °C.>> Highest permitted flow tempera

Page 42 - 20 SETTINGS

SETTINGS6 720 806 768 (2013/02) 4720.1.1 SET POINT VALUEThe heating circuit's set point value is the temperature of the flow that the heat pump a

Page 43 - 6 720 614 789-22.3I

SETTINGS6 720 806 768 (2013/02)4820.2 HOT WATERUnder Hot water, there are functions to:• Acknowledge hot water sensor T3• Extra hot water• Hot water p

Page 44 - 6 720 806 768 (2013/02)44

SETTINGS6 720 806 768 (2013/02) 49▶ Select hot water mode.Economy means that the hot water is permitted to cool slightly before hot water production s

Page 45 - 6 720 806 768 (2013/02) 45

STANDARD DELIVERY6 720 806 768 (2013/02) 5and components used as part of the secondary domestic water system must be approved for use with potable wat

Page 46 - 6 720 806 768 (2013/02)46

SETTINGS6 720 806 768 (2013/02)5020.4 ENERGY MEASUREMENTS> Generated energyThis displays Generated energy in kWh divided into Heating and Hot water

Page 47 - 6 720 806 768 (2013/02) 47

SETTINGS6 720 806 768 (2013/02) 5120.6 EXTERNAL CONTROLWhen an external input is connected, the control unit performs functions which are set to Yes o

Page 48 - 20.2 HOT WATER

SETTINGS6 720 806 768 (2013/02)5220.7 INSTALLERThis section includes:• General• Heat pump x capacity• Connected I/O boards• Compressor working area• G

Page 49 - 20.3 HOLIDAY

SETTINGS6 720 806 768 (2013/02) 53> Compressor working area (Compressor operating)This defines a number of functions that make the compressor stop

Page 50 - 20.5 TIMERS

SETTINGS6 720 806 768 (2013/02)54>>> Mixing valve signal>>> Mixing valve open>>> Mixing valve close>> Alarm buzzer>

Page 51 - 20.6 EXTERNAL CONTROL

SETTINGS6 720 806 768 (2013/02) 55>> Heat source>> Program settings>>> Flow temperature increase per heating step>>> Num

Page 52 - 20.7 INSTALLER

SETTINGS6 720 806 768 (2013/02)56>>> Output limitation in compressor mode▶ Set the output permitted during compressor operation.>>>

Page 53 - 6 720 806 768 (2013/02) 53

SETTINGS6 720 806 768 (2013/02) 57>> Hysteresis alarm reset>> Number of warnings before alarmThe number of warnings is calculated during a

Page 54 - 6 720 806 768 (2013/02)54

ALARMS6 720 806 768 (2013/02)58>> Alarm indication room sensor (room controller)>>> Block alarm indicator lamp▶ Set if the indicator la

Page 55 - 20.8 ADDITIONAL HEAT

ALARMS6 720 806 768 (2013/02) 5921.8 ALARM CATEGORIESThe alarms are divided into different categories depending on the type and level of the fault. Al

Page 56 - 20.9 SAFETY FUNCTIONS

GENERAL6 720 806 768 (2013/02)67 GENERAL7.1 INFORMATION ABOUT THE HEAT PUMP6-11 Combi are heat pumps with integrated hot water cylinders.6-11 System a

Page 57 - 20.11 ALARMS

ALARMS6 720 806 768 (2013/02)60Alarm lamp/buzzer: Yes.Restart: Acknowledgement is required in category A.21.10.6 LOW TEMPERATURE COLLECTOR CIRCUIT OUT

Page 58 - 21 ALARMS

ALARMS6 720 806 768 (2013/02) 6121.10.16 SHORT CIRCUIT ON SENSOR E11.T1 FLOWFunction: The alarm is activated when the sensor's value indicates a

Page 59 - 21.10 ALARM FUNCTIONS

ALARMS6 720 806 768 (2013/02)62Category: H.Alarm lamp/buzzer: Yes.Restart: Automatic once the alarm cause has disappeared.21.10.28 SHORT CIRCUIT ON SE

Page 60 - 6 720 806 768 (2013/02)60

ALARMS6 720 806 768 (2013/02) 63Alarm lamp/buzzer: No.Restart: Automatic once the alarm cause has disappeared.21.10.39 CHECK CONNECTION TO I/O BOARD X

Page 61 - 6 720 806 768 (2013/02) 61

FACTORY SETTINGS6 720 806 768 (2013/02)6421.13.5 LOW TEMPERATURE COLLECTOR CIRCUIT OUT E2X.T11Function: The information is given if the temperature of

Page 62 - 6 720 806 768 (2013/02)62

FACTORY SETTINGS6 720 806 768 (2013/02) 65Circuit 2, 3... Mixing valve mode Off 1Type of heating systemUnderfloor 1Highest permitted flow temperature

Page 63 - 21.13 INFORMATION LOG

FACTORY SETTINGS6 720 806 768 (2013/02)66Installer F value Access levelGeneral Anti-seizure mode Day of the weekStart timeWednesday12:0011Highest perm

Page 64 - 22 FACTORY SETTINGS

ENVIRONMENTAL PROTECTION6 720 806 768 (2013/02) 6723 ENVIRONMENTAL PROTECTIONEnvironmental protection is a fundamental corporate strategy of the Bosch

Page 65 - FACTORY SETTINGS

MAINTENANCE6 720 806 768 (2013/02)6824 MAINTENANCEWe recommend that a function check be performed regularly by a competent person.▶ Only use genuine s

Page 66

COMMISSIONING PROCEDURE GREENSTORE6 720 806 768 (2013/02) 6926 COMMISSIONING PROCEDURE GREENSTORECustomer/responsible for installation:Installer of in

Page 67 - 23 ENVIRONMENTAL PROTECTION

HEATING, GENERAL6 720 806 768 (2013/02) 77.10 CAN-BUS TERMINATIONFig. 2 CAN-BUS termination[1] Terminated CAN-BUS[2] Non-terminated CAN-BUSSwitch Term

Page 68 - 6 720 613 623-05.1R

BENCHMARK LOG BOOK6 720 806 768 (2013/02)7027 BENCHMARK LOG BOOK6 720 802 421-01.1INotes: [1] Installers should be members of an appropriate Competent

Page 69 - 6 720 806 768 (2013/02) 69

BENCHMARK LOG BOOK6 720 806 768 (2013/02) 716 720 802 421-02.1IService RecordIt is recommended that your heating system is serviced regularly and that

Page 70 - 27 BENCHMARK LOG BOOK

Worcester, Bosch GroupCotswold Way, Warndon, Worcester WR4 9SW.Tel. 0844 892 9900Worcester, Bosch Group is a brand name of Bosch Thermotechnology Ltd.

Page 71 - Service Record

ENERGY METERING6 720 806 768 (2013/02)8the heat pump and provide the control unit with information about the current room temperature. The signal affe

Page 72 - Tel. 0844 892 9900

DIMENSIONS AND CLEARANCE6 720 806 768 (2013/02) 910 DIMENSIONS AND CLEARANCE10.1 6-11KW COMBIFig. 5Fig. 6All dimensions are stated in mm.:[1] Collecto

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