Bosch PPC6 2 Series manuals

Bosch PPC6 2 Series Service Manual (394 pages)

Brand: Bosch | Category: Hobs | Size: 5.46 MB |

English

Table of contents

Rexroth VCP-Operating Concept

1

Contents

10

1 Important Notes

13

Important Notes

14

2.1 Appropriate Use

15

2.1.1 Introduction

15

2.2 Inappropriate Use

16

3.1 Introduction

17

3.2 Explanations

17

3.3 Hazards by Improper Use

18

3.4 General Information

18

Operation and Mounting

23

3.11 Battery Safety

25

4.1 The Concept

27

4.1.1 Uniform Device Features

27

4.2.1 Hardware Prerequisites

29

4.2.2 Installing VI Composer

30

5 Standard Mode

31

5.2.1 With Valid Project

33

5.2.2 Without a Valid Project

33

5.4 Masks

34

5.4.1 Mask Structure

34

5.4.2 Mask Parameters

35

5.4.2.1 Mask Number

35

5.4.2.2 Access Level

35

5.4.2.3 Background Color

36

5.4.2.4 Help Mask

36

5.4.2.7 Reset Password

36

5.4.2.8 Activate Help Mask

37

5.4.3 System Masks

37

5.4.3.1 Setup Mask

37

Suppressing the Setup Mask

38

5.4.3.2 Start-up Mask

38

5.4.3.3 Password Mask

39

5.4.4 Input/Output Masks

40

5.4.5 Help Masks

40

5.5 Variables

41

5.5.1 Symbolic Name

42

5.5.2 Controller Address

42

5.5.3 Representation Type

42

5.5.3.1 Decimal Number

42

Standard

42

BCD Format

43

5.5.3.2 Alphanumeric

45

5.5.3.3 Selection Text

46

5.5.3.4 Selection Image

48

5.5.3.5 Floating Point Number

48

5.5.3.6 Hexadecimal Number

49

5.5.3.7 Binary Number

50

5.5.3.8 Bars

51

5.5.3.9 Curve

54

5.5.3.10 Fields

55

Message Field

55

Recipe Field

56

Table Field

57

5.5.4 Field Type

57

5.5.4.1 Input

57

5.5.4.2 Output

58

5.5.4.3 Password

58

5.5.4.4 Cyclical

58

5.5.7 Limits

60

5.5.8 Scaling

61

5.5.8.1 Scaled Input

61

5.5.8.2 Scaled Output

61

5.5.9.1 PLC Handshake

63

0 0 0 1 1 1 1

66

Marking an Artikel as Active

67

Access on the Article List

67

5.5.12.4 Underline

69

5.5.12.5 Invisible

69

5.5.12.6 Non-Editable

69

5.5.13 Font

70

5.5.14 Help Mask

70

5.5.15 Output Variables

70

5.5.15.2 Formatted Output

71

5.5.16 Input Variables

72

5.5.16.1 Plausibility Check

72

5.5.17 System Variables

73

5.5.17.1 Basic Functions

73

IntEraseEprom

73

MainVersion

73

ComVersion

74

UserVersion

74

LcdContrast

74

LcdBackground

75

LcdBackLight

75

TurnOnTemp

75

OsLanguage

76

IdentName

76

IdentVersion

76

IdentDate

77

IdentTime

77

IdentCount

77

IdentRandom

77

ComErrorRetry

78

5.5.17.2 Communication SER1

78

ComDataLenA

78

ComParityA

78

ComStopBitsA

79

ComDefaultA

80

ComTimeout

80

ComRetryTimeout

80

ComSlaveNr

81

ComErrorCode

81

ComErrorSubcode

81

ComParityB

83

ComStopBitsB

83

ComBaudrateB

84

ComHandshakeB

84

ComDefaultB

84

5.5.17.5 Real-Time Clock

85

RTCMonth

86

RTCDayOfWeek

86

RTCDateFmt

87

RTCYear2000

87

RepmanSortCrit

87

ClearRepBuf

88

RepmanRepPrint

88

RepoutNr

88

RepoutDate

89

RepoutTime

89

RepoutAnzYear

89

RepoutRepText

89

Repout RepText21

90

RepoutRepText41

90

RepoutRepText61

90

RepmanQuitKey

91

RepmanChgMask

91

RepoutQuitText

91

RepoutQuitText21

92

RepoutQuitText41

92

RepoutQuitText61

92

RepoutQuitAnz

93

RepoutMarker

93

RepoutSelectGroup

94

RepoutSelectTime

94

RepoutGroup

94

RepmanSortCritP

95

RepoutNrP

95

RepoutDateP

95

RepoutTimeP

96

RepoutAnzYearP

96

RepoutRepTextP

96

Repout RepText21P

96

RepoutRepText41P

97

RepoutRepText61P

97

RepoutSelectGroupP

97

RepoutGroupP

98

5.5.17.8 Printer Control

98

StopPrint

98

BlockPrint

98

PrintAllRep

99

PrintAllState

99

BlockPrintLong

99

5.5.17.9 Menu Control / Keys

100

VarTablenR0

100

VarTablenR1

100

HardCopy

100

TabRight

101

Standard Mode

102

ShiftTouch

103

ShiftCase

103

KeyCursLeft

104

KeyCursRight

104

KeyCursUp

104

KeyCursDown

104

KeyClear

105

KeyMinus

108

KeyEnter

109

5.5.17.10 Password

109

MskChgPasswd

109

MskChgResPasswd

110

ChangePasswd

110

FlashPasswd

110

PasswdInactive

111

ActViewLevel

111

ActEditLevel

111

5.5.17.11 Recipes

112

SelectDSNr

112

SelectDSName

112

DestDSNr

112

DSDelete

113

ActDSName

113

SelectRezeptNr

114

SelectRezeptName

114

DSDeleteState

114

LoadRezName

115

DSDownload

115

DSDnloadBreak

115

DSDnloadState

116

LoadDSName

116

StartSave

116

SaveState

117

StartRestore

117

RestoreState

117

RestoreLineNr

118

StartRezPrint

118

RezPrintState

118

StartUpload

119

UploadDSNr

119

UploadState

119

5.5.17.12 Running Time Meters

120

Counter1 to Counter8

120

Pg2SpsState

121

ChrsetName

121

5.5.17.15 Maintenance

121

User1 bis User5

121

LCDADCInput

122

LCDDACOutput

122

StartCalibrationTouch

123

StateCalibrationTouch

123

MaskStartupTime

123

KeyResponseTime

124

5.5.17.16 Editors

124

EditInvers

124

EditEnter

124

StatePerm

125

5.5.17.17 Help

125

StateHelp

125

QuitMessage

126

StatusText

126

StatusText21

126

StatusText41

127

StatusText61

127

5.5.17.18 Print Logs

127

SelectPrintLog

127

StartPrintLog

128

StatePrintLog

128

PageNumber

128

5.5.17.19 Compact Flash Card

129

CardFileName

129

CardApplicationMove

129

CardDataSetMove

130

CardFileDelete

130

CardFileError

131

CFCardError

132

DataLogTrig

132

DataLogClear

133

5.5.17.21 Sound

133

5.6 Dynamic Attributes

134

5.6.7 Background

136

5.6.8 Attribute Priorities

136

5.7 Set of Curves (Graph)

137

5.7.1 Data Logger

137

5.8 Images

138

5.9 Symbols

138

5.10 Buttons

139

5.10.1 Content of Buttons

139

5.10.2 Functions of Buttons

140

5.10.3.1 Frames for Buttons

141

5.11 Function Keys/Softkeys

143

5.11.1 Direct Selector Keys

144

5.11.3 Softkeys

144

5.12 Running Time Meter

147

5.13 Read Coordination Byte

149

5.13.1 Editing Request

150

5.13.2 Editing Status

150

5.13.3 Refresh Request

150

5.13.4 Liveness Flag

151

5.14 Write Coordination Byte

151

5.14.1 External Data Release

152

5.14.2 Refresh Acknowledgment

152

5.14.3 Delete Password

152

5.14.4 Liveness Flag

153

5.15.3 Serial Message Channel

156

5.15.5 Polling Time

157

5.16 Control Codes

158

5.16.1 Delete Data Logger

160

5.16.2 Trigger Data Logger

160

5.16.10 Printing a Print Log

162

5.16.11 Printing a Data Set

162

Hexadecimal code: 7FF9h

163

Hexadecimal code: 7FFAh

163

Hexadecimal code: 7FFBh

163

Hexadecimal code: 7FFCh

164

Hexadecimal code: 7FFDh

164

Hexadecimal code: 7FFEh

164

Hexadecimal code: 7FFFh

164

5.17 Password Protection

165

5.17.1 Password Management

166

5.18.1 Date and Time Image

169

5.19 Help System

171

5.19.1 Default Help Mask

171

5.19.2 Help Mask for Masks

171

5.20 Print Logs

173

5.21 System Parameters

174

5.21.1 General Parameters

174

5.21.2 Polling Area

176

5.21.3 Terminal Clock

176

5.21.4 Running Time Meters

177

5.21.5 Message System

177

5.21.6 Variant Options

179

5.21.7 Password Management

180

5.21.8 Communication SER2

180

5.21.8.1 Connecting a Scanner

180

5.21.9 Gateway

181

5.21.10 Data Set Transfer

181

5.21.11 Parallel Outputs

182

5.21.12 Touch Parameters

182

5.21.13 Print Logs

183

5.22 Message System

184

5.22.1 Internal Messages

184

5.22.2 System Messages

184

5.22.4 Error messages

191

5.22.5 External Messages

195

Message Number

196

Message Text and Variable

196

5.22.5.3 Message Sorting

197

5.22.5.8 Zooming Messages

201

5.22.6 Serial Message System

201

Size in Bytes

204

Polling Time

205

Variables for Status Messages

206

5.23 Recipes

206

• I/O mask for the recipe

207

5.23.1 Structure of a Recipe

209

5.23.2.1 Selecting a Recipe

209

5.23.2.2 Selecting a Data Set

210

5.23.2.3 Copying a Data Set

210

5.23.2.4 Deleting a Data Set

211

5.23.2.5 Modifying a Data Set

211

5.23.3.4 Transfer to a PC

215

5.23.3.5 Transfer from a PC

215

5.23.3.7 Printing Data Sets

218

5.25 Application ID

220

5.26 Version Number

221

5.27 Image of Mask Number

221

5.29 Screen Saver

222

5.30 Documentation

222

5.30.1.1 Global Settings

222

5.30.1.2 Projects

223

5.30.1.3 Masks

223

5.30.1.4 Recipes

223

5.30.1.5 Help Masks

224

5.30.1.6 System Messages

224

5.30.1.7 Messages

225

5.31 Downloading a Project

226

5.31.2 Download Cable 25 Pin

227

6.1 3964 RK512

230

6.1.1.2 Data Request Telegram

231

3964 RK512

232

6.1.1.4 Response Telegram

233

Data Block

235

6.1.2 Data Types

236

6.1.3 Programming

237

6.1.3.1 Protocol Parameters

237

Baud Rate

237

Handshake

238

Data Bits

239

Stop Bits

239

Use Coordination Flag

239

Coordination Flag

240

Bit Number

240

Data Block Number

240

Data Block Word

240

Block Check

241

CPU Number

241

Full Duplex

241

Half Duplex

242

6.1.3.2 Input Syntax

243

6.1.4 Physical Interfacing

244

6.1.5 Error Messages

247

6.2 3S Serial

249

6.2.1 Data Types

249

6.2.1.1 Single Variables

249

6.2.1.2 String Variables

249

6.2.2 Programming

250

6.2.2.1 Protocol Parameters

250

Baud rate

250

Waiting Time for Response

251

Delay until Connection Set-Up

251

Byte Order

251

Controllers

252

Path for Variable List *.sym

252

6.2.2.2 System Parameters

252

Poll Area

252

Status Messages

253

Date and Time

253

6.2.3 Physical Interfacing

254

3S Serial

255

6.2.4 Error Messages

257

6.2.5 Applications

258

Declaring Global Variables

258

Variable List

260

IndraLogic

262

6.3.2.2 System Parameters

265

6.3.3 Physical Interfacing

266

6.3.4 Error Messages

269

6.3.5 Applications

270

6.4 Bosch BUEP19

274

6.4.1 Data Types

274

6.4.2 Programming

275

6.4.2.1 Protocol Parameters

275

Destination Module

278

6.4.2.2 Input Syntax

279

6.4.3 Physical Interfacing

280

Bosch BUEP19

281

6.4.4 Error Messages

283

6.5 Bosch BUEP19E

285

6.5.1 Data Types

285

Bosch BUEP19E

286

6.5.2 Programming

287

6.5.2.1 Protocol Parameters

287

Process Coordination Flag

289

6.5.2.2 Input Syntax

291

6.5.3 Physical Interfacing

292

6.5.4 Error Messages

295

6.6 DeviceNet

297

6.6.1 Explicit Message

297

6.6.1.1 Storing Data

297

6.6.1.2 Exchanging Data

297

6.6.1.3 Data Memory

298

6.6.1.4 Read Service

298

6.6.1.5 Write Service

299

6.6.1.6 Fragmentation

300

6.6.2 Poll I/O Connection

300

Byte 1 - Initialization

301

Byte 2 - Control Byte

301

Byte 5 - Number of Bytes

302

6.6.3 Programming

303

6.6.3.1 Protocol Parameters

303

Node Number

303

Attribute

304

W Number

305

DW h Number

305

6.6.3.4 System Variables

306

ComBaudrateA

306

ComHandshakeA

306

6.6.4 Object Definitions

307

6.6.4.1 Identity Object

307

Instance Attribute

307

Instance Service

307

Message Router Object

307

DeviceNet

308

BT Object

309

Service ID = 0x33 (Block

310

StringN Read)

310

Service ID = 0x35 (Block

311

StringN Write)

311

6.6.6 EDS File

315

6.6.7 Physical Interfacing

315

6.6.8 Error Messages

317

6.6.9 Applications

318

6.6.9.1 Rexroth PPC

318

6.7 DIN Measurement Bus

319

6.7.1.1 Extended Poll Area

320

DIN Measurement Bus

321

6.7.1.3 Network Status

322

6.7.2 Programming

323

Slave Number

325

6.7.5 Programming

327

Timeout for Order Reply

330

Timeout for Cache Update

330

6.7.6 Physical Interfacing

331

6.7.7 Error Messages

334

6.8 INTERBUS MMICOM raw

335

6.8.2 MMICOM Profile

335

6.8.2.3 Parameter Channel

336

INTERBUS MMICOM raw

337

6.8.4.3 Data Types

340

6.8.4.4 Input Syntax

341

Variable Number

341

6.8.5 Physical Interfacing

342

6.8.5.1 Pin Assignment

342

6.8.6 Error Messages

345

6.9 PROFIBUS-DP raw

347

6.9.1.1 Diagnosis

348

6.9.2 Data Profile

348

Request Telegram

349

Response Telegram

350

User Data

351

Reading and Writing Bytes

351

Reading Bits

351

Writing Bits

351

6.9.3 Programming

352

6.9.3.1 Protocol Parameters

352

Delay Until Connection Set-Up

352

Station Number

352

Telegram Length

353

Floating Point Format

353

Address Width

354

6.9.3.2 System Parameters

354

6.9.4 Input Syntax

355

6.9.5 Physical Interfacing

356

6.9.5.1 Pin Assignment

356

PROFIBUS-DP raw

357

6.9.6 Error Messages

358

during which the er

359

6.9.7 Applications

360

6.9.7.1 Rexroth Controllers

360

Configuration in IndraLogic

360

Configuration in WINSPS

362

FC10, R BT_PB345

363

Configuration in PROFI

365

Function Block BT_MAIN

366

Structure of the block:

366

Call-up in OB1

366

Defining Variables

369

7 Shielding D-SUB Connectors

371

Shielding D-SUB Connectors

372

8 List of Figures

373

List of Figures

374

Word 5-11

386

Version number 5-191

386

10 Service & Support

387

10.5.1 Deutschland - Germany

388

Service & Support

389

Australia (incl. Pacific Rim)

391

R911305038

394

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