Bosch Bosch 17e Installation Guide Page 8

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C:\Documents and Settings\Matt\My Documents\Business\everlast\content\commerical_315C250_MANUALandWarranty.doc Page 8 of 12 January, 2006 Revision 3
The Bosch Continuous Flow Water Heater Manuals available from
Robert Bosch Australia; and the publication "Selection and Sizing of
Copper tubes for water piping Systems" by B. Smith, available from
Copper & Brass Information Centre, or Institute of Plumbing Australia;
are helpful publications.
Whilst major systems do require the input of competent hot water
system designers, the application of the Guidelines in the above
publications and particularly the Guidelines for Installation in the
Bosch Continuous Flow Water Heater Manuals will facilitate good
design in respect to Pipework.
COMBO System Pump, Flow & Pressure characteristics.
Primary Circulation Circuit. Typical for the 160MJ units.
No of
160 MJ
units
Assumed
Flow Rate
Litres per
min
Pressure
Loss
kPa
Typical Pump
Model &
Speed Setting
Basis of the Pressure &
Flows in Primary Pipe
Sizing and approximate
lengths.
1 10-20 30-40 DaveySB30-25
Speeds 1 & 2
25 mm pre-fitted Integrated
Package.
2 20 34 Gfs UPS32-80B
Speed 2
3 30 38 Gfs UPS32-80B
Speed 2
4 40 42 Gfs UPS32-80B
Speed 2
5 50 46 Gfs UPS32-80B
Speed 2
32 mm tube up to a length
of 20 metres & 20 mm tube
at Gas Units up to 3 metres,
yields very small pressure
drops. Greater lengths may
be calculated.
These Davey & Grundfos pumps are multi speed pumps where pump speed
may be matched to system design (see above). They have a bronze body
and brass connections. Refer to the Davey & Grundfos Pump Manuals for
single speed and Secondary Piping Circulator pump alternatives.
Internal Installation Water Safety
For internal (indoor) installations of Accumulator, a safe tray is
recommended in accordance with Australian Standard AS 3500.4
This is necessary to prevent damage associated with a leaking pump
or fittings, or when flushing the Accumulator.
Secondary Circulating Pump and Pipework
The secondary circulating pump and pipework (where required) will
always be sized to produce the flow rate that has been determined
from system heat losses and draw off's that provides acceptable
temperature drop before return.
The Davey SB30-25 multi speed pump may be utilised for secondary
circulation, or when secondary pipework is 25 mm or 18 mm, the
SB25-20 or Grundfos equivalent may be preferable such as the UPS
25-40B, UPS 25-60B & UP 25-80B. Flow characteristics to suit the
system may be selected from the manufacturers Circulator Pumps
Handbooks. These handbooks incorporate flow curves for each pump
which may be relied upon to suit the hot water circulation
requirements of the system.
Electrical Connection & Wiring
The Bosch-Everlast™COMBO Commercial Gas Hot Water System is
designed for single phase 240 V. A.C. supply only. Australian
Standard AS 3000 – (Wiring Code), and local supply authority
regulations apply.
Notes for the following Schematic Wiring Plans :
240 V AC Supply is required at the point of connection of the
Accumulator Thermostat for the operation of the Primary Circulating
Pump. Where a Secondary Circulating Pump is required, the AC
supply to this pump must be located in close proximity to the pump.
Connection is made at the terminal location points under the IP rated
weatherproof thermostat cover. Wiring entry to the connection point is
made through the blanked-off standard conduit port adjacent to the
thermostat cover, by removal of the blanking plug. Always install a
standard 20 mm conduit elbow to the port to ensure conduit support.
240 V AC Supply may be required at the point of connection of the
Gas Continuous Flow Water Heater(s) to energise the electronic
burner ignition system.
High Temperature Hot Water Applications are referred to the further
schematic for the high temperature thermostat, and the notes therein.
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