Bosch Compress 3000 DW FO Specifications

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DOMESTIC HOT WATER HEAT PUMP
This document is confidential and restricted to exclusive use by the official technical
assistance of Bosch in the countries of destination of this product.
TECHNICAL MANUAL FOR AFTER SALES AND
SERVICE TECHNICIANS
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Summary of Contents

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Page 10 from 63 6720649497 SM HP270-1 2012/09 en 2.2 Electrical Resistance and Thermostat A thermostat control ac

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Page 11 from 63 6720649497 SM HP270-1 2012/09 en Pict.15 – Check continuity between terminal

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Page 12 from 63 6720649497 SM HP270-1 2012/09 en 2.3 Coil for external source of energy The coil integrated in the

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Page 13 from 63 6720649497 SM HP270-1 2012/09 en Components checking procedure Unit o Inspect all the elements

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Page 14 from 63 6720649497 SM HP270-1 2012/09 en The list of available material (separate document) must be checked

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Page 15 from 63 6720649497 SM HP270-1 2012/09 en The compressor and condenser are needed to enable the same refrige

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Page 16 from 63 6720649497 SM HP270-1 2012/09 en Model - 10ºC to +35ºC The working principle of this model is the

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Page 17 from 63 6720649497 SM HP270-1 2012/09 en 3.3 Main Components Data Evaporator Suppliers: Behr, Mahle S

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Page 18 from 63 6720649497 SM HP270-1 2012/09 en Dry filter Supplier: Honeywell (Series FF) Specifications f

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Page 19 from 63 6720649497 SM HP270-1 2012/09 en 3.4 Electrical Measurements Pi

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Page 2 from 63 6720649497 SM HP270-1 2012/09 en 1. INTRODUCTION ...

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Page 20 from 63 6720649497 SM HP270-1 2012/09 en Position (Scheme Nr) Model +5ºC / +35ºC Model -10ºC / +35ºC Compon

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Page 21 from 63 6720649497 SM HP270-1 2012/09 en The NTC’s listed in the table above, are supplied in a common cabl

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Page 22 from 63 6720649497 SM HP270-1 2012/09 en 55 2957 2986 60 2521 2488 65 2157 2083 70 1853 1752 75 1598 1481 8

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Page 23 from 63 6720649497 SM HP270-1 2012/09 en 4. Components Overview 4.1 Compressor The compressor is usually

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Page 24 from 63 6720649497 SM HP270-1 2012/09 en Electric test to the compressor: The compressor has some electri

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Page 25 from 63 6720649497 SM HP270-1 2012/09 en Electric test to compressor: Check earth connection C – chassis ≠

Page 19 - -10ºC / +35ºC

Page 26 from 63 6720649497 SM HP270-1 2012/09 en (a) Open contact

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Page 27 from 63 6720649497 SM HP270-1 2012/09 en 4.2 Filters and driers Moisture or water vapour may cause problem

Page 21 - (A) (B)

Page 28 from 63 6720649497 SM HP270-1 2012/09 en evaporation cooling. In order to achieve optimum cooling capacity

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Page 29 from 63 6720649497 SM HP270-1 2012/09 en Pict.38 – Pressure switch from Danfoss Various shunt relays

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Page 3 from 63 6720649497 SM HP270-1 2012/09 en 1. Introduction Domestic Hot Water Heat Pumps (DHW-HP), with

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Page 30 from 63 6720649497 SM HP270-1 2012/09 en Pict.40 – Fan and Evaporator 4.6 Condenser Pict.41 – Condenser

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Page 31 from 63 6720649497 SM HP270-1 2012/09 en Pict.42 – Plate heat exchanger condenser working principle In cas

Page 26 - Not OK - ∞ OK - 0Ω

Page 32 from 63 6720649497 SM HP270-1 2012/09 en Pict.44 – HMI Panel Entrance in the service mode: Press “Me

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Page 33 from 63 6720649497 SM HP270-1 2012/09 en X X 6d Number of air defrost procedures + X 7d Number

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Page 34 from 63 6720649497 SM HP270-1 2012/09 en The working principle is based in the following considerations:

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Page 35 from 63 6720649497 SM HP270-1 2012/09 en Conditions for operation: The heat pump compressor is activated a

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Page 36 from 63 6720649497 SM HP270-1 2012/09 en Conditions for air-defrost sequence: Air defrost sequence

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Page 37 from 63 6720649497 SM HP270-1 2012/09 en 6. Maintenance and preventive actions 6.1 Corrosion Corrosion i

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Page 38 from 63 6720649497 SM HP270-1 2012/09 en The corrosive effect of natural water can vary considerably with i

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Page 39 from 63 6720649497 SM HP270-1 2012/09 en > 300 0 0 / + Free chlorine (Cl2) < 1 + + 1 – 5 + 0 &g

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Page 4 from 63 6720649497 SM HP270-1 2012/09 en 1.1 General description This model of domestic hot water heat pump

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Page 40 from 63 6720649497 SM HP270-1 2012/09 en o pH o calcium content o alkalinity o ionic strength of the wa

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Page 41 from 63 6720649497 SM HP270-1 2012/09 en Cables Check position*, connection, continuity * Ensure distance

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Page 42 from 63 6720649497 SM HP270-1 2012/09 en In the NTC sensor, in contact with the pipe of cold water from th

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Page 43 from 63 6720649497 SM HP270-1 2012/09 en Pict.49 – Kaloxi descaling liquid to clean plate heat exchangers

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Page 44 from 63 6720649497 SM HP270-1 2012/09 en Pict.51 – Flexible hose of descaling pump connection - Put the p

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Page 45 from 63 6720649497 SM HP270-1 2012/09 en Pict.53 – Example of a manual air purge Evaporator Maintenance T

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Page 46 from 63 6720649497 SM HP270-1 2012/09 en Pict.56 – Example of cleaning and purifier spray for evaporators

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Page 47 from 63 6720649497 SM HP270-1 2012/09 en 7. Troubleshooting Code E01 Lock Out error Fault in the hot wat

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Page 48 from 63 6720649497 SM HP270-1 2012/09 en Code E07 – Only for internal technical use Code E08 – Only for int

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Page 49 from 63 6720649497 SM HP270-1 2012/09 en 2 Contacts Open on safety elements – high pressure switch Check

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Page 5 from 63 6720649497 SM HP270-1 2012/09 en 1.2 Product presentation Apart of the main function of the heat p

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Page 50 from 63 6720649497 SM HP270-1 2012/09 en 7.1 Failures prevention and detection The design data supplied by

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Page 51 from 63 6720649497 SM HP270-1 2012/09 en 7.2 Evaporator under performance The evaporation process is sens

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Page 52 from 63 6720649497 SM HP270-1 2012/09 en Pict.59 – Position of the bulb and insulation 7.3 Condenser u

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Page 53 from 63 6720649497 SM HP270-1 2012/09 en 7.4 Other recommendations and definitions Pict.60 – General refr

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Page 54 from 63 6720649497 SM HP270-1 2012/09 en 7.5 Service Needs Using pressure manometers and thermometer The

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Page 55 from 63 6720649497 SM HP270-1 2012/09 en During the process of repairs and manometer connections to the pre

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Page 56 from 63 6720649497 SM HP270-1 2012/09 en Efficiency Definition The basic compressor-driven refrigeration c

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Page 57 from 63 6720649497 SM HP270-1 2012/09 en In the ideal cooling circuit the superheat is 0°C. This means tha

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Page 58 from 63 6720649497 SM HP270-1 2012/09 en Pict.66 – Expansion valve and bulb position Sub

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Page 59 from 63 6720649497 SM HP270-1 2012/09 en 8. Appendix Guide with list of material for service partners Th

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Page 6 from 63 6720649497 SM HP270-1 2012/09 en 1.3 Working principle The heat pump working principle is based on

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Page 60 from 63 6720649497 SM HP270-1 2012/09 en Soldering equipment To soldering components in repairs in the

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Page 61 from 63 6720649497 SM HP270-1 2012/09 en Recovery Equipment To use during phase out of the gas to deli

Page 59 - 8. Appendix

Page 62 from 63 6720649497 SM HP270-1 2012/09 en Brush / cleaning tools Inner and outer cleaning and finishin

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Page 63 from 63 6720649497 SM HP270-1 2012/09 en Table 10 – List of material for safety, handling and repairs Bos

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Page 7 from 63 6720649497 SM HP270-1 2012/09 en 2. Heat Pump Elements The top EPP cover must be carefully disass

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Page 8 from 63 6720649497 SM HP270-1 2012/09 en 2.1 Anode Protection The anode, installed in the water heater tan

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Page 9 from 63 6720649497 SM HP270-1 2012/09 en An anodic current meter can be used to measure the current and eva

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