Bosch Rextroth TSplus Service Manual download pdf (Page 31)

TSplus Carousel Basic Equipment Guide R980 500 388 (6.2010)

Bosch Rexroth Corporation

31

Repair

Replacing Side Guide

Proﬁles

All FP2 side guide proﬁles should

be checked for wear regularly and

replaced if needed.

WARNING!

Lock out power before proceeding!

NOTE: Replacing the FP2 side guide

proﬁle does not require removal of the

transport chain.

Use a ﬂat-blade screwdriver and pry-

off the old guide proﬁle. Cut a new

guide proﬁle the same length as the

aluminum conveyor section. Bevel

the proﬁle at each end, see inset on

Fig. 40. Snap the new proﬁle into

position and gently tap it into place

with a soft faced mallet.

Replacing Slide Proﬁles

All GP2 slide proﬁles should be

checked for wear regularly and re-

placed as needed.

WARNING!

Lock out power before proceeding!

NOTE: Before replacing the slide pro-

ﬁles you must ﬁrst perform the follow-

ing steps.

1. Remove the top and side

cover from the drive module

(See Fig. 13 on Page 16).

2. Remove the drive chain

(See Fig. 24 on Page 23).

3. Disconnect the transport

chain. Refer page 28 for

the correct chain break

procedure.

4. Remove the transport

chain from the conveyor

section(s). Slide the end of

the chain all the way back

so it clears the area to be

work on.

NOTE: As an example, if the slide

proﬁle that needs to be replaced is

in the center of the system, you don’t

need to completely remove the chain.

5. Remove the guide block

drive or idler side using a

metric hex wrench.

6. Remove the pins that secure

the slide proﬁle to the

conveyor rail. These pins

are secured with LOCTITE®

242 in the end of each

conveyor section. To remove

to pin(s) insert 4mm screw

into the pin. Use a pulling

device and pull the pin half

way out.

7. Now you will have to

remove each piece of slide

proﬁle back to the damaged

or worn section.

NOTE: As an example, if the slide pro-

ﬁle that needs to be replaced is in the

center of the system, each section in

its path will also have to be removed.

8. Cut the new slide proﬁles

the same length as the

aluminum chain conveyor

sections and bevel both

ends as shown in (Fig. 40).

9. Slide the new slide proﬁle

into the conveyor section(s)

10. When all slide proﬁle is

back in place secure them

by pressing the pin in.

NOTE: The pin must be

ﬂush (Fig. 40).

11. Reinstall the parts you

removed earlier in steps 5,

4, 3, 2, and 1.

WARNING!

Do not operate the system with any

of the covers removed! Serious per-

sonal injury or damage to the system

may result.

PALLET FLOW

PIN TO BE

PRESSED FLUSH

TO 0.25 SUBFLUSH

WITH GUIDE PROFILE

PALLET

FLOW

LABEL

2mm

REMOVE GUIDE

AND SLIDE PROFILE

THIS DIRECTION

30°

BEVEL BOTH ENDS

ALL GP2 and FP2

PROFILE

Fig. 40

1 2 ... 26 27 28 29 30 31 32 33 34

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