Bosch 15SBI Service Manual Page 35

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35
Set the system to
end the boiler
demand.
Does the burner
shut down?
The system is not creating
a demand signal at the
control board
Is the system fully
prewired at a junction box
remote from the boiler (see
Worcester system wiring
guide. Page 4)
Boiler is used as a wiring
centre for Y plan or S plan
system. Firstly check the
“IMPORTANT NOTES” on
the appropriate page of
the Worcester wiring
guide. If problem is not
solved then continue..
To simplify the demand
situation set the system
for DHW ONLY (CH timed
off, HW timed on, cylinder
cold). Is there 230V now at
X11 pins 3 & 4?
Now also create a CH
demand (roomstat to max
and CH timed on). Is there
230V at X11 pins 1 & 4.
Is there 230V
across pin 1 of
connector X10
and pin 4 of
connector X11?
NOTE
X10, X11 and X12 are the three connectors on the rear of
the boiler control board
Is there 230V
across X12 pin 3
and X11 pin 4?
Is there 230V
across X10 pin 3
and X11 pin 4?
Replace cylinder
thermostat
Check or replace
programmer/
timeclock
Check or replace
room thermostat
For Y plan
system: Replace
control board.
For S plan
system: Replace
DHW zone valve
For Y plan system: Replace
mid-position valve. For S
plan system: Replace CH
zone valve.
Complete systems outside
the boiler are not the
responsibility of Worcester
Heat Systems. But as a
fault finding guide: Check
the “IMPORTANT NOTES”
on Page 4 of the wiring
guide booklet and use any
proprietary information
from the junction box
supplier
No
Drop down the facia
and expose the three
PCB rear
connections.
Measure AC voltage
at pins 3 & 4 of
connection X11.
This should be OV.
No
System is still creating a demand.
Check appropriate “IMPORTANT NOTES” section
of the wiring guide booklet. If this does not
highlight the probable cause of problem, then
the fault is very likely to be: mid-position valve if
Y plan DHW, or CH zone valve is S plan.
Does the pump
continue to run for
approx 3 minutes?
(failure to do so may
cause overheat
problems).
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
Replace control board.
(Section 15.4.9)
Yes
END OF TEST
SYSTEM TEST
This test assumes the system is set to create a boiler demand, but mains voltage is not present at the connector X11 pins 3 & 4
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