Bosch GREENSTAR HEATSLAVE II EXTERNAL 12/18 Service Manual Page 32

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With climate change and extreme weather variations
becoming increasingly common, and with very cold winters
with temperatures as low as -20°C being experienced,
practices such as externally run condensate discharge
pipework are now being questioned.
In these conditions the condensate pipe on a condensing
oil-fi red boiler can freeze. This can lead to a blocked
condensate pipe, which will cause condensate to drain
back into the boiler leading to corrosion of mild steel
components and leakage of condensate. This can result
in premature component failure, damage to property and
burner failure.
The CondenseSure auxiliary siphon has been designed to
allow a more fl exible approach to boiler siting.
Tested to extreme temperatures
The CondenseSure auxiliary siphon has been extensively
tested under simulated extreme weather conditions,
proving its effectiveness in preventing frozen condensate
at -15ºC for a sustained period of 48 hours.
CondenseSure principle of operation
Most oil-fi red condensing boilers have a trap which
releases condensate as it is formed. A typical A-rated
condensing boiler will generate up to 2 litres of
condensate an hour (dependent on output and
temperature) which is discharged as a continuous
trickle. With this frequency of discharge, the condensate
pipework is never empty of condensate, consequently
increasing the potential for freezing of the pipework in
prolonged sub-zero temperatures.
The CondenseSure siphon connects to the boiler
condensate discharge outlet and collects the condensate
into a larger volume before releasing it into the
discharge pipe.
With this expanded siphonic operation, the discharge from
the CondenseSure increases to every 15 to 20 minutes,
resulting in:
Increased velocity and fl ow rate
Only 3 to 4 siphonic actions per hour, meaning the
condensate pipework is empty for longer
Signifi cantly decreased or even eliminated
freezing potential.
The Worcester CondenseSure
The CondenseSure
insulating jacket
helps to retain the
temperature of the
condensate.
Features Benefits
No power consumption
No electrical wiring
connection or supply needed,
meaning zero running costs
No moving parts No failure of components
Can be installed on new or
existing installations
Suitable for any gas- or
oil-fired condensing boilers
Can be attached to 22mm
heating flow pipework
(gas-fired boiler)
Uses ‘free’ energy from the
pipe to heat the condensate
Under boiler or remote
installation
Flexibility
No electrical connections No electrician needed
No pipe insulation needed
Cost saving and aesthetically
pleasing
A universal fi tting for new and existing installations
Although developed specifi cally for Worcester Greenstar
gas- and oil-fi red boilers, the Worcester CondenseSure
can also be fi tted to any make of condensing boiler for
both new and retrofi t installations. The CondenseSure
can provide a simple solution which eliminates the need
for re-siting both the new boiler and the system pipework
when replacing an existing non-condensing appliance.
CondenseSure can easily be fi tted to an existing
condensing boiler to provide peace of mind in extreme
weather conditions.
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