Bosch Greenstar 12i Service Manual Page 54

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SERVICE AND SPARES
6 720 644 743b (2011/08)
54
6.8.9 ELECTRODE ASSEMBLY AND BURNER
Refer to figure 98.
B Disconnect spark electrodes and flame sensor
connection.
B Remove clamping plate.
1. Remove spark/flame electrode assembly from heat
exchanger.
2. Remove the seal from the top of the heat exchanger.
3. Remove the burner.
B Replace new burner in correct position.
B Ensure that burner tabs, as shown in figure 98, fit
correctly their respective locations.
B Ensure that the seal is fitted.
B Replace the clamping plate.
Fig. 98 Electrode assembly and burner
6.8.10 HEAT EXCHANGER
B Isolate flow and return valves then drain the boiler.
B Remove syphon.
Refer to figure 99.
1. Remove the clip from plastic elbow on the flow pipe.
2. Pull flow pipe away from heat exchanger.
Fig. 99 Flow pipe removal
Refer to figure 100
1. Remove the three screws securing the turret to the
top of the boiler.
2. Turn the upper exhaust connector clockwise to
release from the hook.
3. Pull the upper exhaust connector down.
Fig. 100 Upper exhaust assembly
NOTICE: Heat exchanger seal
B If the joint between the Air/Gas manifold
and heat exchanger is disturbed sealing
gasket must be replaced.
B After re-assembly the combustion must
be checked using the procedure in the
section 6.6 “Setting the Air/Gas ratio”.
CAUTION: Clamping plate
B Ensure that the clamping plate is firmly
tightened down on top of the heat
exchanger.
1.
2.
3.
6720643895-61.1Wo
1.
2.
6720643895-82.1Wo
6720643895-114.1Wo
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3.
2.
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