Bosch Greenstar 12i Service Manual Page 43

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SERVICE AND SPARES
6 720 644 743b (2011/08)
43
6.2 CHECK THE GAS INLET PRESSURE
Refer to section 5.5.1 for more information
B Check the gas supply working pressures in the system
conform to the readings shown in the table below:
Fig. 69 Natural gas pressures
Fig. 70 L.P.G. pressures
6.3 CHECKING FLUE INTEGRITY
The integrity of the flue system and performance of the
boiler can be checked via the flue turret sample points.
Fig. 71 Flue test points
B With the boiler case on and the boiler running at
maximum.
B Insert the analyser probe into the air intake test point.
B Allow the readings to stabilise and check that:
O
2
is equal to, or greater than 20.6%
CO
2
is less than 0.2%
B If the readings are outside these limits then this
indicates that there is a problem with the flue system
or combustion circuit.
Fig. 72 Flue integrity test
NOTICE:
B Ensure that the gas inlet pressure is
satisfactory with all other gas appliances
working.
B Do not continue with the other checks if
the correct gas inlet pressure can not be
achieved.
Natural gas
Allowed mbar pressure drop
meter/
regulator
across
pipework
boiler
inlet
across
boiler
gas control
valve
19 - 23 1 18-22 1.5 16.5 - 20.5
L.P.G.
32 - 45 2.5 29.5 - 42.5 1.5 28 - 41
mbar range
Equal to or less than .....
Meter
Boiler inlet
Gas Control
valve
19 - 23 mbar
18 - 22 mbar
16.5 - 20.5 mbar
1 mbar
drop
1.5 mbar
drop
Natural Gas
< 2.5mbar
difference
6720644744-44.2Wo
Gas Control
valve
L.P.G.
< 4.0mbar
difference
Regulator
Boiler inlet
32 - 45 mbar
2
9.5
- 42
.5
m
ba
r
28 - 41 mbar
2.5 mbar
drop
1.5 mbar
drop
6720644744-45.2Wo
Flue gas sample point 1
Air inlet sample point 2
Tab. 26 Key to figure 71
2
1
2
2
1
1
6720643895-67.1Wo
6720643895-104.1Wo
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