Bosch 6000 User's Guide Page 246

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Chapter 7. Troubleshooting
231
Problem Cause Solution
Programmable inputs not
working.
1. input functions are not enabled —
applicable to inputs that are assigned a
function other than default (INFNCi-A).
1. Enable programmable input functions with the INFEN1 command.
2. IN-P (input pull-up) terminal not
connected to a power supply.
2. Refer to the connection instructions in your product's Installation
Guide.
3. If external power supply is used, the
grounds must be connected together.
3. Connect external power supply's ground to product's ground (GND).
4. Improper wiring. 4. Check wiring for opens, shorts, and mis-wired connections.
Programmable outputs not
working.
1. Output functions are not enabled —
applicable to output that are assigned a
function other than default
(OUTFNCi-A).
1. Enable programmable output functions with the OUTFEN1 command.
2. Output connected such that it must
source current (pull to positive voltage).
2. Outputs are open-collector and can only sink current – change wiring.
3. OUT-P (output-pull-up) terminal not
connected to a voltage source.
3. Refer to the connection instructions in your product's Installation
Guide.
4. If external power supply is used, the
grounds must be connected together.
4. Connect external power supply's ground to product's ground (GND).
5. Improper wiring. 5. Check wiring for opens, shorts, and mis-wired connections.
Runaway
(SERVOS ONLY)
1. Direction connections reversed.
(if encoder or LDT counts positive
when turned clockwise or extended).
1. Switch CMD– with the CMD+ connection to drive or valve.
NOTE: The CMD+/– Connection is not differential. Do not connect
CMD+ to ground on your drive or valve.
Torque, loss of. 1. Improper wiring. 1. Check wiring to the drive, as well as other system wiring.
2. No power to drive . 2. Check power to drive.
3. Drive or valve failed. 3. Check drive or valve status.
4. Drive faulted. 4. Check drive status.
5. Shutdown issued to drive or valve. 5. Re-enable drive/valve by sending the DRIVE1 command to the
affected axis.
6. 610n and Zeta drive: Auto standby
mode enabled.
6. If more torque is needed at rest, disable auto standby mode:
610n................ issue DAUTOSØ command.
Zeta Drive...... Turn off position 1 on DIP switch #2.
Trigger inputs not working. 1. If external power supply is used, the
grounds must be connected together.
1. Connect external power supply's ground to product's ground (GND).
2. Improper wiring. 2. Check wiring for opens, shorts, and mis-wired connections. Refer to
your product's Installation Guide for proper wiring.
Velocity & acceleration is
incorrect as programmed.
See
Distance
problem noted above.
Program Debug Tools
After creating your programs, you may need to debug the programs to ensure that they perform
as expected. The 6000 controller provides several debugging tools. Detailed descriptions are
provided on the following pages.
Status Commands: Use the “Transfer” commands (e.g., TAS, TSS, TIN) to display
various controller status information.
Error Messages: You can enable the 6000 controller to display error messages when
it detects certain programming errors as you enter them or as the program is run. When
the controller detects an error with a command, you can issue the TCMDER command to
find out which command caused the error.
Trace mode: Trace a program as it is executing.
Single-Step mode: Step through the program one command at a time.
Simulate Programmable I/O Activation: You can set the desired state of the
6000 controller's 's inputs and outputs via software commands.
Simulate Analog Input Activation: Without an actual voltage present, you can
simulate a specific voltage on the 6000 controller's analog input channels using the
ANVO command.
Motion Architect's Panel Module: Motion Architect's Panel Module allows you
to create custom test panels to verify various system I/O and operating parameters.
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