Bosch 150 AC Specifications Page 1

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AC Main Spindle Drives with Controlled
Asynchronous Motors and Frameless
Spindle Motors
DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-P
Applications Manual
mannesmann
Rexroth
engineering
Indramat
252103
Page view 0
1 2 3 4 5 6 ... 145 146

Summary of Contents

Page 1 - Spindle Motors

AC Main Spindle Drives with ControlledAsynchronous Motors and FramelessSpindle MotorsDOK-DIAX01-MAIN+2AD+1M-ANW1-EN-PApplications ManualmannesmannRexr

Page 2

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.9710Contents3.4 Speed Command Value Ramps...453.5 Comman

Page 3 - Overview of Sections

100• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.974. Diagnostics and Fault Clearance4.2 Fault DiagnosticsThe red „FAULT“ LED comes on. The fault messag

Page 4

101• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.974. Diagnostics and Fault ClearanceCause:No EEPROM (IC3) in the programming module, or the existing EE

Page 5 - About this documentation

102• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97Cause:The heatsink of the control unit has reached the cut-off temperature. TheTEMP WARN signal outpu

Page 6 - About this document

103• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97Cause:• Broken connection between motor temperature sensor and controlunit, or faulty temperature sen

Page 7

104• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97Cause:Programming module has no parameter values. The values were eithernot loaded or erased.Remedy:S

Page 8

105• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97Cause:Overcurrent during regenerative feedback.Remedy:Check if infeed voltage is below minimum.Cause:

Page 9

106• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.975. Overview of ParametersNote:The totals of the summands (∑<>) assigned to the functions shoul

Page 10 - Contents

107• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.975. Overview of ParametersFkt-TabelleA05Additions list!☞Functiontorque limit if control input MD-RED i

Page 11

108• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.975. Overview of ParametersFkt-TabelleA06Additions list !☞FunctionValue in parameter LOAD LIM ( PQRS 19

Page 12

109• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.975. Overview of Parameters5.2 Switchable parameter records (P,Q,R,Sparameters)These records can be sel

Page 13 - Spindle Drives

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97115.1 General Parameters (A Parameters) ...1065.2 Switchable par

Page 14

110• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.975. Overview of parametersFkt-TabellePQAdditions list!☞FunctionIf control input EXT POS = 1:analogue N

Page 15 - INDRAMAT

111• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.975.3 Motor Parameters (M Parameters)The motor parameter values are set at the factory and guarantee th

Page 16 - 1.2 Safety Guidelines

112• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.975. Overview of ParametersFkt-TabelleM15Additions list !☞FunctionParameter VOLT FACT ( M13 )is effecti

Page 17

113• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.975. Overview of ParametersRemedy:• Set a parameter value in M02 that corresponds to the feedback typeo

Page 18 - 1.3 The Equipment Required

114• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.975. Overview of ParametersParameter-Blatt2Motor:Controller:Prog. module:Software:Checksum:Date:PARAMET

Page 19 - Cross sections of power

115• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.975. Overview of ParametersParameter-BlattFUNCT 1:A05 Comment:< >< >< ><

Page 20

116• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.976. Interfaces for the NC controller and feedback6. Interfaces for the NC Controllerand Feedback6.1 Co

Page 21

117• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.976. Interfaces for the NC controller and feedbackThe inputs and outputs are electrically isolated. If

Page 22 - Checking the speed/

118• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.976. Interfaces for the NC controller and feedbackAnalogue inputs E1/E2 are configured as differential

Page 23

119• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.976. Interfaces for the NC controller and feedback512346789101112131415Bit 1X41610 k2 kBit 2Bit 3Bit 4B

Page 24

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.9712

Page 25

120• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.976. Interfaces for the NC controller and feedbackSchnittstelle-SERCOScontrollerelectrical outputpositi

Page 26

121• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.976. Interfaces for the NC controller and feedback5123467891011121314151 * 0.1°X6 with KDA/TDA; X13 wit

Page 27 - 2. Operating the Controllers

122• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.976. Interfaces for the NC controller and feedbackSchnittstelle-Inkre512346789101112131415X6 with KDA/T

Page 28 - Operating mode switch

123• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.976. Interfaces for the NC controller and feedbackThe serial interface is not potential-free but can be

Page 29 - R 5 3 1 2 1

124• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.976. Interfaces for the NC controller and feedbackPlug terminal strip X3 has pins for the high-resoluti

Page 30

125• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.976. Interfaces for the NC controller and feedbackSchnittstelle-Spindel512346789101112131415X5controlle

Page 31 - Switching into parameter

126• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.977. Index7. IndexSymbole< > 137±24 V 37∆N in rpm 47∆t in seconds 47„E-Stop“ control input 37„MA

Page 32 - Changing to another

127• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.977. IndexAnschlußplanfür Getriebeumschaltung 82für Master-Slave-Antrieb mit KDA/TDA 91für Master-Slave

Page 33 - Display Definition

128• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.977. IndexCommand Value Smoothing 48Commissioning 13Constant power range 62Constant torque 62Constant-p

Page 34

129• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.977. IndexEMERGENCY STOP 16EMERGENCY-STOP 92Encoder lines, adjustable 65End connector for bus connectin

Page 35 - Possible fault

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97131. Commissioning INDRAMAT AC Main Spindle DrivesHauptspindel-KDA/TDAthree-phase mainsmain spindledrive

Page 36 - Possible fault messages

130• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.977. IndexIndication with cold motor: 25Indramat high-resolution encoder 60Inductive proximity switch 5

Page 37 - 3. Controller Functions

131• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.977. IndexMains failure (RAC) 93Mains off 46Mains Requirements 23Master 136Master drive data 88Master m

Page 38 - 3.2 Speed Command Value

132• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.977. IndexNO 24V 103NO 8 MHz or NO 12 MHz 103NO 8V 103NO INPUT 40, 43, 102NO MAINS(RAC 3 only) 102NO PO

Page 39 - Drehzahlsollwert

133• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.977. IndexPlug terminal strip X3 124Polarity of the torque command value 90POS ERROR 104POS ORDER 99POS

Page 40

134• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.977. IndexRSK 136RSK FAULT 104RSKCURNT 105RUN 45, 52, 57SS-CIRCUIT 105Safety Guidelines 16Search speed

Page 41 - Speed limits

135• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.977. IndexStarting lockout 37Stiffness, coupling 64Subminiature connectors) 18Summands 106, 109, 113&qu

Page 42 - Speed command value

136• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.978. Abbreviations, Agreements, Type CodesRACMain spindle drive controllers with 2AD and 1MB asynchrono

Page 43 - Possible error message in

137• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.978. Abbreviations, Agreements, Type CodesInterface for analogue speed command valueInterface for digit

Page 44

138• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.978. Abbreviations, Agreements, Type Codes1. Device abbreviation: KDA2. Series: 33. Version: 24. Rated

Page 45 - Drehzahlsollwertrampen

139• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.978. Abbreviations, Agreements, Type Codes1. Device abbreviation: TDA2. Series: 13. Version: 14. Rated

Page 46

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97141. Commissioning INDRAMAT AC Main Spindle DrivesHauptspindel-RAC2.20 Ithree-phase mainsComplete con

Page 47 - Conversion formula (alterna

140• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.978. Abbreviations, Agreements, Type Codes1. Device abbreviation: RAC2. Series: 23. Version: 24. Rated

Page 48 - 3.5 Command Value Smoothing

141• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.978. Abbreviations, Agreements, Type Codes1. Device abbreviation: RAC2. Series: 33. Version: 14. Rated

Page 49 - Smoothing time constant

142• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.978. Abbreviations, Agreements, Type CodesRAC 4.1 - 400 - 460 - A00 - W11. Device abbreviation: RAC2. S

Page 50 - 3.6 Spindle Positioning

143• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.978. Abbreviations, Agreements, Type Codes1. Device abbreviation: AS2. Differentiation by controllerKDA

Page 51

144• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.979. Supplementary documentationSelection datadoc. no.: 9.567.013.4-02AC main spindle drivewith control

Page 52 - Spindelpos Standard

145• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.979. Supplementary documentationAC main spindle drive with 2ADcontrolled asynchronous motor and2K chang

Page 54 - Priority of the position

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97151. Commissioning INDRAMAT AC Main Spindle DrivesHauptspindel-RAC3.1three-phase mainsComplete controlle

Page 55 - Para-Spindel-3600

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97161. Commissioning INDRAMAT AC Main Spindle Drives1.2 Safety Guidelines1.2.1 Notes on Protecting Personn

Page 56 - Positioning accuracy

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97171. Commissioning INDRAMAT AC Main Spindle Drives1.2.2 Guidelines on Protecting Equipment• Allow approx

Page 57 - Para-Spindel-refer

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97181. Commissioning INDRAMAT AC Main Spindle DrivesSollwertboxcontrolller41 (E1)2 (

Page 58

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97191. Commissioning INDRAMAT AC Main Spindle Drives1.4 Main Spindle Drives with KDA or TDA1.4.1 Mains Sup

Page 59 - Display:

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.972

Page 60

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.9720Check that the conductors are securely attached to the terminals,otherwise there exists the risk of da

Page 61

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.9721To ensure that the main drive can be braked when the mains isdisconnected, fit no DC bus short-circuit

Page 62 - Ramp function

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97221. Commissioning INDRAMAT AC Main Spindle DrivesOperating the drive with thecommand value box1.4.5 Ini

Page 63 - Braking without overshoot

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97231. Commissioning INDRAMAT AC Main Spindle Drives1.5 Main Spindle Drives with RAC Controllers1.5.1 Main

Page 64 - of the speed controller:

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.9724When installing the RAC into the control cabinet, ensure that thehousing makes a good electrical conne

Page 65 - C-axis functions

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.9725The motor blower is protected internally when mounted in the RAC 2.2by means of the Q1 circuit breaker

Page 66 - Weighting conversion speed

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97261.5.4 Connecting the Power InfeedSet controller enabling switch on command value box to OFF and setspe

Page 67 - 3.9 Power and Torque Limits

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97272. Operating the Controllers2. Operating the ControllersIndramat main spindle drives make a wide range

Page 68 - Changeover capability of the

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97282. Operating the Controllers2.2 Main Spindle Drive in Operating ModeThe main spindle drive is ready fo

Page 69 - A) Percentage torque

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97292. Operating the ControllersPAR2control inputsPAR1(X2/30) (X2/31)control inputsLIMIT 1(X2/32)LIMIT 4(X

Page 70 - C) Power level related to

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973SectionAbout this Documentation____________________________________________________________________Tabl

Page 71 - D) Torque value

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97302. Operating the ControllersDisplay DefinitionOutput statuskey padOper. mode switchMotor speed,high-re

Page 72 - Para-Analo

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97312.3 The Main Spindle Drive in Parameter ModeThe main spindle drive is not ready for either power input

Page 73 - X2 signal outputs

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97322. Operating the Controllers2.3.2 Reading the ParametersDisplay Definitionoutput statekey padOperating

Page 74 - Temperaturvorwarnun

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97332. Operating the ControllersA parameter form for listing parameters is in section 5. This allows theva

Page 75

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97342. Operating the ControllersDisplay DefinitionInitial statekeypadOper. mode switchlockout for accessin

Page 76 - 0 = fault

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.9735There is a risk of damage from modified motor parametervalues. To start up the drive again with the ne

Page 77 - Umschaltung-Para

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97362. Operating the ControllersProcedure:• Switch off main drive. Control voltage must not be present.• U

Page 78 - Switchable function

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97373. Controller FunctionsSteuereingaenge2723242526282930313233343536373218119411X15POS 2E-STOP (RAC only

Page 79 - 3.15 Gear Change

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97383. Controller Functions3.2 Speed Command ValueThe speed command value can be communicated to the contr

Page 80 - Gear stage dependent drive

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97393. Controller FunctionsPARAMETER PROTOCOL !DesignationMAX RPMCMD VOLTP-MAXRPMPQ-FUNCTFunctionmaximum

Page 81 - Possible error messages on

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.974

Page 82

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.9740Note: Command value wieghting is CMDVOLT/MAXRPM, if controlinput EXTPOS is at 0.If control input EXTP

Page 83

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97413. Controller Functions3.2.2 Digital Speed Command Value (option)The "digital speed command value

Page 84 - Sequence of operations

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97423. Controller FunctionsBinary Coding= 1/min""""""""""

Page 85 - 3.16 Two-Motor Changeover

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97433. Controller FunctionsFloating-Point CodingIf the "DATA VALID" input is always at 1, the bi

Page 86 - Possible error messages in

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97443. Controller Functions3.3 Main Spindle Speed SignalsThe main spindle speed determines the time point

Page 87

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97453. Controller FunctionsMotor standstillDrehzahlsollwertrampenLegend:1 = +24V 0 = 0V= signal step=

Page 88 - 3.17 Master-Slave Operation

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97463. Controller FunctionsPara.DrehzahlsollwertrampeParameter protocol !☞ParameterP01P02P03P04P05A06Desig

Page 89 - Slave drive data

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97473. Controller Functions3215000 100001000Parameter protocol!☞originRAMP / radUmrechnung von Drehzahls2E

Page 90 - Formula:

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97483. Controller FunctionsFunction sequence graphDrehzahlrampen Sprungspeed commandvalue, e.g.,analoguemo

Page 91

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97493. Controller FunctionsPara-Drehz-GlättParameter protocol!☞ParameterP01P02P03P04P05A06DesignationRAMP

Page 92

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.975About this documentationAC Main Spindle Drives with Controlled Asynchronous Motorsand Frameless Spindle

Page 93 - Para-NOT-AUS

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97503.6 Spindle PositioningThree standard spindle positions can be set for the drive via the controllerfor

Page 94

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.9751The three spindle positioning methods:3. Controller Functionspowerinputpoweroutputrotor position2AD Ma

Page 95 - (KDA, TDA)

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97523. Controller FunctionsSpindelpos Standard2723242526282930313233343536371POS 2E-STOP (RAC only)RFRUNPO

Page 96

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97533. Controller FunctionsPara-SpindelParameter protocol !☞ParameterA07A08A09A10A06P16P17P18P21P12P13Desi

Page 97

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97543. Controller Functions3600 spindle positionsPrecondition is that the interface for digital position i

Page 98

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97553. Controller FunctionsNote:The parameter values refer to the spindle. The digital spindle positioncom

Page 99 - POS ORDER

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97563. Controller Functions3.6.2 Spindle Positioning via Motor FeedbackPositioning accuracyThe positioning

Page 100 - 4.2 Fault Diagnostics

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97573. Controller FunctionsPara-Spindel-referParameter protocol!☞ParameterP16P15DesignationPQ-FUNCTP-MAXRP

Page 101

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97583. Controller FunctionsNote:The reference switch can, e.g., be an inductive proximity switch such ason

Page 102

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97593. Controller FunctionsFkt-ReferenzschalterDisplay:N = CMD0°90°180°270°360°spindlepositionPOS ORDERPOS

Page 103

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.976About this documentSelection data- summary of the AC main drive system- power ratings- technical functi

Page 104

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97603. Controller Functions3.6.4 Spindle Positioning via Spindle FeedbackA precondition is that the contro

Page 105 - S-CIRCUIT

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97613. Controller FunctionsFkt-SpindellagegeberDisplay:0°90°180°270°360°spindlepositionPOS ORDERPOS ORDERI

Page 106 - 5. Overview of Parameters

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97623. Controller Functions3.7 Speed Controller FunctionsWhen changing the speed or changing the operating

Page 107

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97633. Controller FunctionsPara-Drehz-FktParameter protocol!☞ParameterP07P08P09P10P11A03A05P16M03Designati

Page 108 - Additions list !

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.9764TachofilterP-GAIN data:= maximum torque command value^approx. 80 1/minP-GAINtime constant TGN of tacho

Page 109 - Para-umschaltbar

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97653. Controller FunctionsIn comparison to pure main spindle speed control, the drive requires thefollowi

Page 110 - Additions list!

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97663. Controller FunctionsTable:C-Achs-FktLegend:1 = +24V 0 = 0V= signal step= any control state^^^

Page 111 - Parameter protocol!

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97673. Controller FunctionsDreh-Leistung-80%peak torquetorque M100%80%peak powerpower, limitedP power100%

Page 112

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.9768Limiting with parameter oranalogue voltagePara-SpitzenwertParameter protocol!☞ParameterA05P6P16Designa

Page 113 - Para-M03

69• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973. Controller Functions3.10 Drive Utilitzation OutputThere is a risk of damage to tools, workpieces or

Page 114

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.977About this documentAC main spindle drivewith 1MB controlledframeless spindle motor1MBAC main spindledri

Page 115 - Parameter-Blatt

70• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973. Controller Functions• The voltage value relates to the value in parameter LOAD LIM (PQRS19).• LOAD

Page 116 - Analogue outputs

71• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973. Controller FunctionsD) Torque valueAnzeige-DrehmomentTorque Mspeed Nweighting:X Nm = 10V^2V4V

Page 117 - 19 and terminals 1 and 2

72• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973. Controller FunctionsPara-Analog MParameter protocol !☞ParameterP16P19A06DesignationPQ-FUNCTLOAD LIM

Page 118 - (option)

73• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973.10.2 Signal output with adjustable threshold for driveutilization (LOAD LIMIT)The signal threshold f

Page 119 - 1 = acceptance of current N

74• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973. Controller Functions3.11 Temperature Pre-WarningDue to the overload capacity of the main drives, lo

Page 120 - 6.4 SERCOS Interface (option)

75• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973. Controller Functions3.12 Maximum Spindle SpeedIn machine tools, various tools or chucking devices w

Page 121 - X6 with KDA/TDA; X13 with RAC

76• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973. Controller FunctionsThe spindle speed is limited to the amount (±) of the selected maximumspeed, an

Page 122 - X13 with RAC

77• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973. Controller Functions3.14 Switchable Parameter RecordsThe switchcable parameter records enable the d

Page 123 - 6.7 Serial Interface (option)

78• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973. Controller FunctionsPara-ÜbersichtParameternameRAMP 1RPM 1RAMP 2RPM 2RAMP 3MD-REDP-GAIN 1I-GAIN 1GA

Page 124 - 6.8 Motor Feedback Connection

79• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973. Controller Functions3.15 Gear ChangeVarious gear reduction stages are used, according to the spindl

Page 125 - mA )

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.978

Page 126 - 7. Index

80• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973. Controller FunctionsPara-GetriebeumschaltParameter protocol!☞ParameterP14A20DesignationG-CHANGEOSCI

Page 127

81• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973. Controller FunctionsFkt-RegelgerätX2/11SPEED-CHANGE 1A20(OSCI RPM)2 s 200 msmoving in feed directio

Page 128

82• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973. Controller FunctionsAnschlußplan-GetriebeMS1S271235463153Optional blocking brake24V DC - 2AZF-index

Page 129 - Anschlußplan für 82

83• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973. Controller Functions3.15.2 Gear Change via an External ControllerThe controller supports the gear c

Page 130

84• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973. Controller FunctionsFkt-ext-SteuerA20( OSCI RPM )duration during which the externalcontrol switches

Page 131

85• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973. Controller Functions3.16 Two-Motor ChangeoverIt is conceivable in some installations that two drive

Page 132

86• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973. Controller FunctionsPara-2-MotorenumschaltParameter protocol!☞ParameterP14A06DesignationG-CHANGEFUN

Page 133

87• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973. Controller Functionsϑ ϑUUA1A2A3M2 M1K2K1X5T2T1X3speed 1 35speed 2 36speed change 2 12speed ch

Page 134

88• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973. Controller Functions3.17 Master-Slave OperationTwo drives can be combined as master/slave to increa

Page 135

89• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973. Controller FunctionsPara-SlaveParameter protocol !☞ParameterA06P16DesignationFUNCT 2PQ-FUNCTFunctio

Page 136

• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.979ContentsContents1. Commissioning INDRAMAT AC Main Spindle Drives 131.1 Summary of Main Spindle Drive Sy

Page 137 - < >

90• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973. Controller FunctionsIf a main spindle drive is programmed for torque input, the messageSLAVE appear

Page 138

91• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973. Controller FunctionsAnschlußplan-RACE 2E 1RUNE-STOPRFONONOFFOFFX15/4X15/3X15/2X15/1X2/24X2/23X2/25+

Page 139 - TDA 1.1 - 100 - 3 - A00

92• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973. Controller FunctionsNot-AusLegend:1 = +24V 0 = 0V= signal step= any control state^^^^27232425

Page 140

93• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973. Controller FunctionsPara-NOT-AUSParameter protocol !☞ParameterA06DesignationFUNCT 2FunctionRamp act

Page 141

94• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973. Controller FunctionsPara-Gleich-BremsParameter protocol!☞ParameterM15DesignationMOT-FUNCTFunctionno

Page 142

95• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97Bleeder monitor features of the RAC 2.2Activated bleeder monitoring prevents a device with overheated

Page 143 - Figure 121: Type codes for AS

96• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973.21 Starting lockout in KDA/TDAFor safety reasons, the main spindle should be stopped when setting-up

Page 144

97• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.973. Controller Functions3.22 Serial Interface (option) – in preparation3.23. SERCOS interface (option)

Page 145 - High-resolution

98• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.974. Diagnostics and Fault ClearanceThe control unit shows main spindle drive operating states and fault

Page 146 - Indramat

99• DOK-DIAX01-MAIN+2AD+1M-ANW1-EN-E1,44 • 07.97Note:The message appears in the acceleration and braking mode if the speedcommand value is changed abr

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