Bosch 150 AC Specifications Page 76
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3. Controller Functions
The spindle speed is limited to the amount (±) of the selected maximum
speed, and, on reaching the limit speed, is also acknowledged via the
LIMIT signal output.
The controller calculates the limit speed of the motor associated with the
limit speed of the spindle with the reduction ratio (GEAR IN/GEAR OUT).
If the speed command value is excessively high, the message N
actual
=
N
command
" (signal output N=CMD) does not appear.
3.13 Spindle Monitor
The spindle monitor detects any defective or dangerous condition when
the machine is first started, if this is due to a malfunction in the
mechanical transmission components.
The controller monitors breaks in the mechanical connection between
the spindle and the spindle feedback. The controller also detects the
absence of signals from the spindle feedback but when the motor is
running.
Spindle monitoring requires a spindle feedback unit connected to the
controller.
Acknowledging maximum
speeds
Condition for "N
actual
=
N
command
"
Figure 69: Control inputs and signal output for spindle monitor
Note:
For very slow spindle speeds (spindle coasting), the spindle monitor still
signals the OK status.
Faults on the spindle encoder line can be detected as increments and the
OK status is signalled despite the fact that the spindle is stationary (check
function precisely during commissioning).
Spindelüberwachun
g
Legend:
1 = +24V
0 = 0V
= signal step
= any control
state
^
^
^
^
27
23
24
25
26
28
29
30
31
32
33
34
35
36
37
3
1
1
POS 2
E-STOP (nur bei RAC)
RF
RUN
POS 1
MD-RED
OSCILATE
PAR 1
PAR 2
LIMIT 1
LIMIT 2
LIMIT 4
SPEED 1
SPEED 2
EXT POS
AS (KDA/TDA only)
1
0
X2 control inputs
control unit
X2 signal output
15 SPINDLE CONTR
0 = fault
control unit
^
1
- Spindle Motors 1
- Overview of Sections 3
- About this documentation 5
- About this document 6
- Contents 10
- Spindle Drives 13
- INDRAMAT 15
- 1.2 Safety Guidelines 16
- 1.3 The Equipment Required 18
- Checking the drive 19
- Condition of wiring 19
- Cross sections of power 19
- Operating the drive with the 22
- Checking the speed/ 22
- 2. Operating the Controllers 27
- Operating mode switch 28
- R 5 3 1 2 1 29
- Switching into parameter 31
- Reading a parameter record 32
- Changing to another 32
- Display Definition 33
- Possible fault 35
- Possible fault messages 36
- 3. Controller Functions 37
- 3.2 Speed Command Value 38
- X2 control inputs 39
- Drehzahlsollwert 39
- Function conversion 41
- Speed limits 41
- Binary Coding 42
- Speed command value 42
- Floating-Point Coding 43
- Possible error message in 43
- Drehzahlsollwertrampen 45
- Instructions for using the 47
- Conversion formula (alterna 47
- 3.5 Command Value Smoothing 48
- Smoothing time constant 49
- 3.6 Spindle Positioning 50
- Spindelpos Standard 52
- Changing the direction of 53
- Direction of positioning 53
- 3600 spindle positions 54
- Entering position command 54
- Priority of the position 54
- Para-Spindel-3600 55
- Positioning accuracy 56
- Para-Spindel-refer 57
- Display: 59
- Torque build-up 62
- Ramp function 62
- Speed dependent 63
- Braking without overshoot 63
- P-GAIN data: 64
- of tacho filter: 64
- Follow-up time T 64
- of the speed controller: 64
- C-axis functions 65
- Conversion of functions 66
- Weighting conversion speed 66
- 3.9 Power and Torque Limits 67
- Limiting with parameter or 68
- Changeover capability of the 68
- A) Percentage torque 69
- B) Torque utilization related 70
- C) Power level related to 70
- General data on the 71
- D) Torque value 71
- Para-Analo 72
- X2 signal outputs 73
- Temperaturvorwarnun 74
- 0 = fault 76
- Umschaltung-Para 77
- Switchable function 78
- 3.15 Gear Change 79
- Gear stage dependent drive 80
- Functional sequence 81
- Possible error messages on 81
- Sequence of operations 84
- 3.16 Two-Motor Changeover 85
- Possible error messages in 86
- 3.17 Master-Slave Operation 88
- Slave drive data 89
- Formula: 90
- Para-NOT-AUS 93
- (KDA, TDA) 95
- OSCILATE 99
- N<NMIN 99
- POS ORDER 99
- 4.2 Fault Diagnostics 100
- RSKCURNT (RAC 3 only) 105
- S-CIRCUIT 105
- 5. Overview of Parameters 106
- Additions list ! 108
- Para-umschaltbar 109
- Additions list! 110
- Parameter protocol! 111
- Para-M03 113
- Parameter-Blatt 115
- X2 Control inputs 116
- Signal outputs 116
- Analogue outputs 116
- 19 and terminals 1 and 2 117
- (option) 118
- 1 = acceptance of current N 119
- 6.4 SERCOS Interface (option) 120
- X6 with KDA/TDA; X13 with RAC 121
- X6 with KDA/TDA 122
- X13 with RAC 122
- 6.7 Serial Interface (option) 123
- 6.8 Motor Feedback Connection 124
- ( 400 125
- mA ) 125
- 7. Index 126
- Anschlußplan für 82 129
- < > 137
- Type code fields: 139
- TDA 1.1 - 100 - 3 - A00 139
- Figure 121: Type codes for AS 143
- High-resolution 145
- Indramat 146
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